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What Are Some Beneficial Applications To Improve My Automotive Aqueous Parts Cleaning?

Wednesday, April 27th, 2016

Aqueous cleaning has proved to be an effective parts washing solution to help improve productivity, save money and enhance efficiency. It’s important for the automotive industries to meet specific regulations and obtain thoroughly clean parts for their facility’s needs. Switching to aqueous cleaning will improve your business but also utilizing other applications will give you the extra benefits specific to your desired need. What are some beneficial applications to improve your automotive aqueous parts cleaning process? Check out the article below for a few extras that will work best for your specific needs. 

In-Line Spray Wash For Automotive Stampings

It can be challenging in the automotive industry to clean dry parts prior to automated welding and assembling. With the in-line spray wash application this challenge can be simplified and offer the quality clean your industry needs. This machine cuts time by combining two washers into one compact in-line design. Try this application with the large belt conveyor spray washer that utilizes the dual lanes spray wash on two separately driven chain and belt conveyors. The parts go through an oil skimmer, a filtration system, rinse cycle, and steam heat and dry. The in-line system merges into the automatic gauge and welding assembly area. Parts need to be thoroughly cleaned to ensure the welding and assembling process produces quality clean parts in a safe environment. 

Vertical Cellular Automotive Parts Washer

If your facility is looking for easy access for center loading that doesn’t take up a lot of floor space but still is able to quick change over with 4 to 8 parts per minute then look into adding the vertical cellular application. The vertical cellular automotive parts washer application will give you those qualities. This can be used with the vertical chain conveyor washer to clean aluminum, magnesium and steel transmission and transfer case components after machining, finishing with a complete drying cycle in a machine with a small cellular foot print and quick change over. Parts index down a turbulent cleaning bath with fresh filtered solution spray under immersion to remove all chips and fines, finishing with a complete drying cycle that uses recirculated air for low energy consumption.  

Aqueous Cleaning For Automotive Stampings

Removing stamping oil from drawn components, processing 100 cubic feet per hour without denting or damaging parts can be challenging but something that your facility needs for efficiency and quality cleaning. Utilizing applications for aqueous cleaning for automotive stampings combined with the large rotary drum washer, you’ll benefit from quality cleaning cycles with a spot free with a machine that doesn’t mix or damage parts in the process. Parts will go through immersion and spray wash, rinse, and rust inhibitor cycle, and a complete drying cycle. 

High Volume Immersion Cleaning For Automotive Stampings  

It can be a challenge to clean aluminum, brass and steel inserts, and high volume screw machine parts with a washer that will replace auger style washing and hand washing operations that will also improve quality cleaning. Using this application with a VAR aqueous parts washer, you can efficiently improve output and eliminate customer rejects of undesirably processed parts. This process works by the parts undergoing cycle through a prewash with a submerged spray, an ultrasonic wash, two counter flow rinses, an optional rust prevention, and a multi-station rotation basket drying. 

JenFab | Aqueous Cleaning Products

JenFab’s comprehensive aqueous cleaning product line ranges from small-footprint cellular washes, to large, fully automated vertical agitation and rotation or spray-immersion washers. The washers can also be equipped with a wide variety of options, such as chip collection, chip removal, oil skimming or oil coalescing, and high volume filtration. The result is 100% clean and dry parts, with higher throughput than competing systems. In addition to quality clean and dry parts, there are several applications available that can be used to offer more efficiency, save money and improve productivity. 

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