Rotary Drum Washers
Rotary Drum Washers
Ideal for batch fed and in-line parts washing, our rotary drum washers efficiently process high volumes of parts at a low cost. Rotary drum systems combine two techniques: powerful spray cleaning for scrubbing exterior surfaces and total immersion under solution for flushing out the inside of hollow and tubular parts.
Tanks can be added for washing, rinsing, rust proofing, phosphating, sealing, passivating, lubricating, coating and ultrasonic cleaning. We customize rotary drum aqueous parts washers to your exact specifications.
Mini Rotary Drum Washer
Our stainless steel mini rotary drum washers are available in two drum sizes, processing 5 to 20 cubic feet of parts per hour. Standard mini rotary drums are available with one or more tanks for various processes.
- Affordably priced.
- Constructed with long-lasting stainless steel.
- Best for in-line cleaning.
- Suited for machined parts, metal stampings, screw machined parts, small die-cast parts, and plastic and rubber components.
Optional Equipment
Model Specifications
- Particulate filters
- Oil removal
- Longer zone lengths
- Heavy duty material for drum construction
- HMI controls
- Steam exhaust
- Mist collectors
- Automatic tank pump out
- Recirculating dryers for 19″ drum
- Variable drum speed
- Higher tank temperature
Optional Equipment
- Particulate filters
- Oil removal
- Longer zone lengths
- Heavy duty material for drum construction
- HMI controls
- Steam exhaust
- Mist collectors
- Automatic tank pump out
- Recirculating dryers for 19″ drum
- Variable drum speed
- Higher tank temperature
Model Specifications
Model | Production (cubic ft/hr) | Wash Tank Length (in) | Rinse Tank Length (in) | RP Tank Length (in) | Dry Tank Length (in) | Wash Pump (gpm) | Rinse Pump (gpm) | RP Pump (gpm) | Solution Control | Wash & Rinse Tank Heat |
|---|---|---|---|---|---|---|---|---|---|---|
15″ |
5 | 30 to 36 | 18 to 36 | 18 | 18 to 48 | 20 | 15 | 10 | Auto | 140° |
19″ | 10 to 20 | 30 to 36 | 24 | 18 | 48 | 30 | 20 | 15 | Auto | 140° |
Jenfab approaches all rotary drum washers as custom projects. The specs shown above are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.
Mid-Size Rotary Drum Washer
Standard mid-size drums are available in two diameter sizes. The 19″ drum processes 32 cubic feet of parts per hour, and the 23″ processes 96 cubic feet of parts per hour. As parts tumble gently in the aqueous solution, all edges and blind holes are exposed to immersion and high-pressure spray.
- Made with stainless steel for longevity and durability.
- Includes energy-saving, recirculating dryer.
- Additional tanks can be added to fit your pre-treating, cleaning or coating process.
Optional Equipment
Model Specifications
- Particulate filters
- Oil removal
- Longer zone lengths
- Heavy duty material for drum construction
- HMI controls
- Steam exhaust
- Mist collectors
- Automatic tank pump out
- Variable drum speed
- Higher tank temperature
Optional Equipment
- Particulate filters
- Oil removal
- Longer zone lengths
- Heavy duty material for drum construction
- HMI controls
- Steam exhaust
- Mist collectors
- Automatic tank pump out
- Variable drum speed
- Higher tank temperature
Model Specifications
Model | Production (cubic ft/hr) | Wash Tank Length (in) | Rinse Tank Length (in) | RP Tank Length (in) | Dry Tank Length (in) | Wash Pump (gpm) | Rinse Pump (gpm) | RP Pump (gpm) | Solution Control | Wash & Rinse Tank Heat | Recirculating Dryer (cfm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
19″ | 20 | 38 to 48 | 24 to 36 | 18 to 36 | 48 | 35 | 30 | 20 | Auto | 140° to 160° | 3,000 |
23″ | 50 | 36 to 48 | 36 to 48 | 24 to 36 | 48 to 60 | 60 | 50 | 40 | Auto | 140° to 160° | 4,000 |
Jenfab approaches all rotary drum washers as custom projects. The specs shown above are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.
Large Rotary Drum Washer
Jenfab’s large rotary drum parts washers are the most productive and energy-efficient rotary drum machines available today. Our large rotary drum washers thoroughly clean and dry high volumes of parts without damage.
These systems can process 240 to 480 cubic feet of parts per hour.
- Heavy-duty modular design saves 30% of the floor space.
- Recommended for battery cans, deep drawn parts, fasteners, tubular rivets and automotive castings.
- Handles delicate parts with care at high volumes.
- Efficient design saves thousands of dollars per year in energy costs.
Optional Equipment
Model Specifications
- Particulate filters
- Oil removal
- Longer zone lengths
- Heavy duty material for drum construction
- HMI controls
- Steam exhaust
- Mist collectors
- Automatic tank pump out
- Variable drum speed
- Higher tank temperature
Optional Equipment
- Particulate filters
- Oil removal
- Longer zone lengths
- Heavy duty material for drum construction
- HMI controls
- Steam exhaust
- Mist collectors
- Automatic tank pump out
- Variable drum speed
- Higher tank temperature
Model Specifications
Model | Production (cubic ft/hr) | Wash Tank Length (in) | Rinse Tank Length (in) | RP Tank Length (in) | Dry Tank Length (in) | Wash Pump (gpm) | Rinse Pump (gpm) | RP Pump (gpm) | Solution Control | Wash & Rinse Tank Heat | Recirculating Dryer (cfm) |
|---|---|---|---|---|---|---|---|---|---|---|---|
30″ | 100 | 48 to 72 | 36 to 60 | 36 to 60 | 48 to 60 | 80 | 80 | 60 | Auto | 140° to 160° | 5,000 |
42″ | 300 | 60 to 96 | 60 to 72 | 60 to 72 | 60 to 96 | 120 | 100 | 100 | Auto | 140° to 160° | 7,500 |
Jenfab approaches all rotary drum washers as custom projects. The specs shown above are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.
Dual Drum Rotary Parts Washer
Get two machines in one. Dual drum parts washers cost less to operate and maintain than two separate systems. These stainless steel parts washers share tanks, heating systems, pumps and dryers.
Separate drives allow the drums to operate at different speeds, and each drum can be customized for a unique purpose. Running two types of parts at once reduces overall process time.
- Two rows of high-impact V-Jet nozzles clean parts faster at lower temperatures while taking up 30% less floor space.
- Cleans more parts per hour than other systems and prevents part mixing.
- Recirculating dryer uses up to 75% less energy and completely dries parts, including those with blind holes.
- Special design prevents machine from damaging delicate parts or exterior threads.
Optional Equipment
- Rigidized material and wedgewire drum construction
- Load cones for gentle part loading
- Marine type tank clean-out doors
- Polished stainless steel exterior
- Coalescing oil removal system
- Wastewater minimization systems, including UF, RO and evaporation technology
- Automatic parts loading systems
- Automatic chemical feed systems
Rotary Cob Meal Drum Drying System
Dry parts in bulk. With a rotary cob dryer, parts automatically advance as the drum rotates, allowing large quantities to be effectively dried. Its closed-loop design ensures the drying media is reused as dry parts exit the unload end of the drum.
The heated corn cob drying media rapidly absorbs moisture from components and slightly burnished parts, which improves luster. The moisture is removed from the media so that it can be reused.
- Parts gently tumble with drying media to expose all edges and surfaces.
- Drum's RPM moves parts and media forward at a constant rate.
- Drum within a drum design passes corn cob media from the inner drum to the outer drum, separating it from dry parts.
- The outer drum is a reverse helix that draws the drying media through a heat zone to evaporate moisture for reuse.
- Electric heat system shuts off when the drum stops to eliminate fire risk.
Optional Equipment
- Vibratory feeder
- Hopper style feeder
- Belt conveyor
Benefits Of
Rotary Drum Washers
Efficient design saves 30% to 50% more floor space than competitor rotary drum washers.
Uses continuous feeding for high volumes of shell casings, fasteners and stampings.
Custom drum design processes even the most delicate parts and threads without damage.
Recirculating dryer cuts dry time in half and uses 75% less energy than blow-off systems.
Inside, two rows of V-jet nozzles provide superior cleaning at a shorter distance.
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Solve your parts cleaning challenges. Ask our experts for a quote today.
Rotary Drum Parts Washers: The Efficient and Gentle Solution for High-Volume Cleaning
In today’s fast-paced manufacturing environment, rotary drum parts washers have become an essential tool for companies seeking efficient and reliable cleaning solutions for high volumes of small to medium-sized parts.
These automated, continuous cleaning systems offer a multitude of benefits compared to traditional cleaning methods, ensuring consistent and thorough cleaning while addressing various challenges faced by manufacturers.
What Are Rotary Drum Parts Washers?
Rotary drum parts washers are automated cleaning systems that utilize a rotating drum to process parts continuously. Parts are loaded into the drum, which then tumbles them while spraying them with a cleaning solution. This combined action of tumbling and spraying ensures that all surfaces of the parts are thoroughly exposed to the cleaning solution, resulting in consistent and reliable cleaning results.
Benefits of Rotary Drum Parts Washers
- Consistent and reliable cleaning. Unlike manual cleaning or other methods that can be subjective and inconsistent, rotary drum washers offer uniform cleaning across large batches, guaranteeing quality and reducing the risk of human error.
- Gentle handling of delicate parts. The tumbling action within the drum is gentle yet effective, making it ideal for cleaning delicate components without causing damage or deformation.
- High-volume processing. With their continuous operation and large drum capacity, rotary drum washers are perfect for high-production environments, significantly reducing cleaning time compared to manual methods.
- Reduced labor costs. By automating the loading, cleaning, and unloading processes, rotary drum washers minimize the need for manual labor, leading to reduced labor costs and improved operational efficiency.
- Minimized environmental impact. JenFab's rotary drum parts washers primarily utilize aqueous cleaning solutions, which are generally biodegradable and less hazardous than traditional solvents, contributing to a reduced environmental footprint.
Understanding Your Parts Cleaning Challenges
Every manufacturer faces unique challenges when it comes to cleaning parts. Here are some common pain points that rotary drum parts washers can effectively address:
Common Challenges In Parts Cleaning
- Cleaning delicate parts. Ensuring thorough cleaning of intricate components without causing damage can be a challenge, especially with manual cleaning methods or harsh chemicals.
- Effective contaminant removal. Removing stubborn grease, oil, and other contaminants can be time-consuming and labor-intensive, impacting production timelines.
- High-volume processing efficiency. Manually cleaning large batches of parts is slow and inefficient, leading to production bottlenecks and delays.
- Labor and operating cost reduction. Minimizing labor costs and optimizing operational efficiency are crucial for businesses to remain competitive.
- Environmental compliance. Adhering to environmental regulations regarding cleaning solutions, waste disposal, and emissions is essential for responsible manufacturing practices.
How Rotary Drum Parts Washers Address These Challenges
Rotary drum parts washers offer a comprehensive solution to these common challenges:
- Gentle tumbling action. The controlled tumbling motion within the drum effectively cleans even delicate parts without causing damage.
- Powerful spray and immersion cleaning. Strategically placed high-pressure spray nozzles, combined with immersion cycles, ensure thorough removal of even the toughest contaminants.
- High-volume processing capabilities. The continuous operation and large drum capacity allow for efficient cleaning of large quantities of parts, significantly expediting the cleaning process.
- Automation options. Features like automatic loading and unloading significantly reduce labor requirements, leading to lower labor costs and improved efficiency.
- Environmentally friendly solutions. JenFab's aqueous cleaning solutions are generally formulated to be biodegradable and have minimal environmental impact, helping you comply with environmental regulations.
JenFab's Rotary Drum Parts Washers
At JenFab, we understand the unique challenges faced by manufacturers in parts cleaning. That’s why we offer a variety of customizable rotary drum parts washers designed to meet your specific needs and exceed your expectations.
Features and Benefits
- Customization. We understand that one size does not fit all. That's why we offer a wide range of customization options, including drum size, material (stainless steel or mild steel), and additional features to perfectly match your cleaning requirements.
- Durability. Built with high-quality, corrosion-resistant stainless steel, our washers are designed for exceptional durability and longevity, ensuring reliable performance for years to come.
- Efficiency. Engineered for optimal cleaning efficiency, our washers feature strategically placed spray nozzles, efficient filtration systems (optional), and various add-ons like recirculating dryers to expedite the cleaning process and minimize drying times.
- Versatility. Our rotary drum parts washers are suitable for cleaning a wide variety of parts and materials, including machined parts, metal stampings, screw machined parts, small die-cast parts, and even plastic and rubber components (compatibility should be verified before use).
- Compliance. We understand the importance of environmental compliance. Our aqueous cleaning solutions and systems are designed to comply with relevant environmental regulations, helping you stay compliant with local and federal guidelines.
Choosing the Right Rotary Drum Parts Washer
Selecting the right rotary drum parts washer for your needs is crucial for achieving optimal cleaning results and maximizing efficiency. Here are some key factors to consider:
Factors to Consider When Selecting a Drum Washer:
- Part size and volume. The size and volume of the parts you need to clean will determine the drum size and capacity required. JenFab offers a variety of drum sizes to accommodate different part sizes and volumes.
- Cleaning requirements. Assess the level of cleaning required, considering the type and severity of contaminants you need to remove. JenFab can help you choose the appropriate cleaning solution and system configuration based on your specific needs.
- Production throughput. Evaluate your desired production output to ensure the chosen washer can handle your cleaning volume efficiently. JenFab offers various washer capacities and automation options to meet your throughput requirements.
- Budget and space constraints. Consider your budget limitations while also taking into account the available space for installation. JenFab offers a range of washer models at different price points and can help you select a washer that fits your budget and space constraints.
How JenFab Can Help You Choose the Right Washer:
At JenFab, we are committed to helping you find the perfect rotary drum parts washer for your application. Our team of experienced engineers offers free consultations to assess your specific cleaning needs and recommend the most suitable washer configuration. We understand that every application is unique, and we are here to guide you through the selection process to ensure you get the right solution for your business.
Industries that Benefit from Rotary Drum Parts Washers
Rotary drum parts washers offer a versatile and efficient cleaning solution for various industries requiring high-volume cleaning of small to medium-sized parts. Here’s how some specific industries can benefit from their use:
- Applications. Cleaning engine components, transmission parts, fuel system components, and other small metal parts.
- Benefits. Consistent and thorough cleaning without damaging delicate components, removes grease, oil, and contaminants efficiently, high-volume processing for faster cleaning of large batches, and helps maintain cleanliness standards in manufacturing processes.
- Applications. Remove debris, propellant residue, and other contaminants from used casings, facilitating the reloading process. They can also be used for pre-cleaning new or resized casings before further processing, ensuring a clean surface for subsequent operations like case neck tensioning and primer pocketing, in addition to bullet jackets, primers, and other metallic components prior to assembly.
- Benefits. Rotary drum washers can efficiently clean large batches of ammunition components, ideal for high-production environments. The tumbling action and controlled cleaning stages ensure uniform cleaning across all components in a batch.
- Applications. Cleaning precision machined parts, aircraft components, engine parts, and other critical parts.
- Benefits. Ensures thorough and consistent cleaning for critical components, minimizes the risk of damage to delicate parts, high-volume processing for efficient cleaning of large batches of parts, and helps maintain the stringent cleanliness requirements of the aerospace industry.
- Applications. Cleaning surgical instruments, medical implants, and other medical components.
- Benefits. Provides gentle yet effective cleaning for sensitive medical devices, helps meet strict hygiene and cleanliness standards, minimizes the risk of contamination, and high-volume processing for efficient cleaning of large quantities of medical parts.
- Applications. Cleaning electronic components, circuit boards, and other delicate parts.
- Benefits. Offers gentle cleaning action to avoid damage to electronic components, removes flux and other contaminants effectively, high-volume processing for efficient cleaning of large quantities of electronic parts, and helps ensure the functionality and reliability of electronic devices.
- Applications. Cleaning machined parts, metal stampings, screws, and other metal components.
- Benefits. Removes machining oils, coolants, and other contaminants efficiently, high-volume processing for cleaning large batches of metal parts quickly, reduces labor costs associated with manual cleaning, and helps improve the quality and consistency of metal parts.
Other Industries
In addition to the above, rotary drum parts washers can also benefit various other industries like:
- Plastics manufacturing. Cleaning plastic parts, molds, and other components.
- Furniture manufacturing. Cleaning hardware, fasteners, and other metal components.
- Food processing. Cleaning food processing equipment parts and utensils.
By utilizing rotary drum parts washers, these industries can achieve increased efficiency, improved cleaning quality, reduced costs, and enhanced compliance with industry-specific standards.
Spotting the Difference: High-Quality vs. Cheap Rotary Drum Parts Washers
Making an informed decision when purchasing a rotary drum parts washer is crucial for ensuring your investment delivers the desired performance and value. Here’s how to distinguish between high-quality and cheap, ineffective washers:
High-Quality Rotary Drum Parts Washers
- Construction. Look for washers built with durable materials like stainless steel for the drum and other key components. This ensures long-lasting performance and resistance to corrosion and wear. We have drums in service for over 30 years — highlighting the strength and durability of our drums.
- Customization. Reputable manufacturers offer a wide range of customization options to tailor the washer to your specific needs. This may include drum size, material options, cleaning solution compatibility, and additional features like filtration systems, heating options, and drying systems.
- Features and Functionality. High-quality washers are equipped with features that enhance efficiency, reliability, and safety. Look for features like automatic loading and unloading, efficient filtration systems, recirculating dryers, safety interlocks, and user-friendly controls.
- Reputation and Customer Service. Choose a manufacturer with a strong reputation for quality, reliability, and customer service. Look for positive reviews and testimonials from satisfied customers.
- Compliance. Ensure the washer and cleaning solutions comply with relevant environmental regulations and industry standards.
Cheap, Ineffective Rotary Drum Parts Washers
- Flimsy construction. Be wary of washers made from lightweight materials or with poor welds. These are likely to be less durable and susceptible to damage, leading to frequent repairs and replacements.
- Limited customization. Cheap washers often offer minimal or no customization options, forcing you to settle for a generic solution that may not meet your specific cleaning requirements.
- Lack of features. These washers may lack essential features like filtration systems, efficient drying mechanisms, or automation options. This can lead to inefficiency, longer cleaning times, and increased labor costs.
- Unknown brand or poor customer service. Avoid washers from unknown brands with limited information or those known for poor customer service. This can make it difficult to obtain support or replacement parts in the future.
- Non-compliance. Cheap washers may not comply with environmental regulations or industry standards, potentially leading to fines and legal issues.
- Poor quality construction. In the past — with poor quality components that weren't precision cut — the washers often lacked precision-cut components, increasing the risk of parts becoming stuck within the machine due to poorly formed internal surfaces. This led to inadequate cleaning due to leaks or gaps between components, which could cause contamination between different batches of parts (SKUs).
By considering these key points, you can make an informed decision and select a high-quality rotary drum parts washer that delivers optimal cleaning performance, efficiency, and long-lasting value for your business. Remember, the initial cost of a cheap parts washer may seem enticing, but the associated drawbacks can outweigh the initial savings in the long run.
Talk to a JenFab expert for more information on finding a custom high-quality rotary drum parts washer that’s right for you.
A Brief History of Rotary Drum Parts Washers
The concept of using a rotating drum for cleaning can be traced back to ancient civilizations, where devices like rotary grinding mills were used to process various materials. However, the specific development of rotary drum parts washers for industrial applications emerged in the mid-20th century. Here’s a brief timeline of their evolution.
Beyond Efficiency: Additional Unique Features of Rotary Drum Parts Washers
In addition to their well-known efficiency and versatility, rotary drum parts washers offer several unique features that further enhance their value proposition:
#1 Gentle Cleaning Action
Unlike harsher cleaning methods like sandblasting or high-pressure washing, the tumbling action of rotary drum washers provides a gentle yet effective cleaning solution. This is particularly beneficial for delicate parts that are susceptible to damage with traditional methods.
#2 Consistent Cleaning Results
The controlled environment within the drum, with consistent spray patterns and cleaning solution concentration, ensures uniform and consistent cleaning across all parts in a batch. This eliminates the inconsistency and variability often associated with manual cleaning methods.
#3 Ease of Maintenance
Many rotary drum parts washers are designed for easy maintenance and cleaning. Features like removable spray nozzles and accessible filtration systems minimize downtime and simplify maintenance procedures.
#4 Scalability
Rotary drum parts washers come in various drum sizes and capacities, allowing you to select a system that aligns with your current and future cleaning volume requirements. Additionally, some manufacturers offer modular designs, allowing you to add additional features or expand the washer capacity as your needs evolve.
#5 Integration with Existing Systems
Modern rotary drum parts washers can be integrated with existing automation systems within your production line. This enables seamless operation and data exchange, enhancing overall process efficiency and control.
By understanding these unique features, you can gain a deeper appreciation for the comprehensive value proposition offered by rotary drum parts washers. They go beyond simply cleaning parts; they offer a reliable, consistent, and efficient solution that can optimize your cleaning process, safeguard delicate components, and contribute to improved production outcomes.
Request A Quote
Let's Talk About Your Project
Rotary drum parts washers offer a multitude of benefits for manufacturers seeking an efficient, reliable, and gentle cleaning solution for high-volume parts cleaning. JenFab’s customizable rotary drum parts washers are designed to address your specific cleaning challenges and exceed your expectations. With features like customization, durability, efficiency, versatility, and compliance, JenFab’s aqueous parts washers can help you achieve consistent cleaning results, improve production efficiency, and reduce costs.
Contact JenFab today to learn more about our rotary drum parts washers and how we can help you optimize your cleaning process.
Popular FAQs about Rotary Drum Parts Washers
Rotary drum parts washers are suitable for cleaning a wide variety of small to medium-sized parts, including, machined parts, metal stampings, screw machined parts, small die-cast parts, plastic and rubber components (compatibility should be verified before use).
Aqueous cleaning solutions are the most common type used in rotary drum parts washers. These solutions are generally water-based and contain detergents or other cleaning agents specifically formulated for the type of parts and contaminants being cleaned. Solvents can also be used in some cases, but they are typically only used for specific cleaning applications due to environmental and safety concerns.
The size of the rotary drum parts washer you need will depend on several factors, including the size and volume of the parts you need to clean (the drum size should be large enough to accommodate your largest parts comfortably); the desired production throughput (you need a washer with sufficient capacity to handle your required cleaning volume efficiently); and available space for installation (ensure you have adequate space to accommodate the chosen washer size).
Stainless steel is a popular choice for drum material due to its durability, ease of cleaning, and compliance. Let’s explore these three benefits in more detail:
- Durability. Stainless steel is resistant to corrosion and wear and tear, ensuring a long lifespan for the washer.
- Ease of cleaning. Smooth stainless steel surfaces are easy to clean and maintain, promoting hygiene and preventing bacterial growth.
- Compliance. Stainless steel is often preferred for applications requiring compliance with strict hygiene or food safety regulations.
Compared to manual cleaning, rotary drum parts washers offer increased efficiency, consistency, and reduced labor costs. While ultrasonic cleaning can be effective for certain applications, it may not be suitable for all parts, especially delicate ones, due to its high-frequency vibrations. Rotary drum parts washers offer a gentler cleaning action while still being effective for removing various contaminants.
JenFab’s rotary drum parts washers primarily use environmentally friendly aqueous cleaning solutions. Additionally, features like filtration systems and recirculating dryers help minimize water and energy consumption. It’s important to properly dispose of cleaning solutions and waste materials according to local regulations.
