High Volume Immersion Cleaning Automotive Stampings

Your Challange

To clean aluminum, brass, and steel inserts and high volume screw machine parts with a machine that will replace auger style washing and hand washing operations to improve quality

How We Solve It

Machine:

Verticle Agitation with Rotation System (VAR)

Process:

This process uses a verticle agitation system with basket rotation. It includes an automatic chip removal system, an evaporation system for zero discharge and automated handling with loading and unloading. Parts cycle through a prewash with a submerged spray, an ultrasonic wash, two counter flow rinses, an optional rust prevention stage and a multi-station rotation basket drying cycle.

Cycle:
1. Prewash with submerged spray
2. Ultrasonic wash
3. Counter flow rinse
4. Counter flow rinse
5. Rust preventative with a programmable skip for aluminum and brass
6. Multi station rotating basket dryer

Benefits

This machine ensures that the insides of each part and its blind holes are clean and dry despite random loading.

Inline Spray Wash Automotive Parts

Your Challange

To clean and dry automotive parts prior to automated welding and assembly.

Automotive - Transmission Shaft in 24 in Oscillating Basket System, Wash-Dry

How We Solve It

Machine Type:

Large Belt Conveyor Spray Washer

The Process:

This process uses a dual belt, inline parts washer whereby the dual lanes spray wash on two separately driven chain and belt conveyors. Parts cycle through an oil skimmer, a filtration system, rinse cycle and a steam heat and dry. The inline system then merges into the automatic gauge and welding assembly area.

Benefits

This machine saves time by combining two washers into one compact, inline design.

Wheel Washer Belt Conveyor

Immersion Cleaning Fuel Rails

Your Challange

To clean oils and chips off fuel rails following forming and piercing operations in a high-volume cleaning, inline operation.

Die Cast - Large Basket of Die Cast Valve Bodies Cleaned in a VAR System

How We Solve It

Machine:

Process:

Using a vertical agitation immersion washer with a 20 micron filtration and coalescing oil separator, the parts go through a wash, two counter flow rinses and a dry cycle.

Benefits

This machine meets millipore specifications without the use of ultrasonics, is completely automated and does not require an operator. It also includes an energy efficient drying cycle.

Metal Finishing - 6 Tank Vertical Agitation Parts Washer