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LeanClean 360 Rotary Basket Washers

Combine immersion, spray cleaning and high-tech ultrasonics with the LeanClean 360 rotary basket parts washer. This ergonomic front-loading parts washer cleans parts in baskets or fixtures by rotating, spraying and spraying under immersion.

Solutions are delivered, filtered and recirculated continually during the cleaning cycles. As the cleaning basket rotate 360 degrees in the solution, powerful underwater jets purge the parts and flush away soils and chips. The LeanClean 360 leaves even the most complex parts with blind holes and recesses thoroughly clean.

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  • 360 degree parts cleaning basket rotation
  • Wash, rinse and dry cycles
  • Options for ultrasonic rinse, freshwater and/or DI water rinse available
  • Filtered solution recirculates continually
  • Energy-efficient dryer design recirculates air and dries parts in minimal time
  • Fully automated operator controls
  • 304 stainless steel housing, tanks and cleaning chambers
  • Easy, lift-out chip collection parts washer baskets
  • Forklift pockets
  • 360 degree parts cleaning basket rotation
  • Wash, rinse and dry cycles
  • Options for ultrasonic rinse, freshwater and/or DI water rinse available
  • Filtered solution recirculates continually
  • Energy-efficient dryer design recirculates air and dries parts in minimal time
  • Fully automated operator controls
  • 304 stainless steel housing, tanks and cleaning chambers
  • Easy, lift-out chip collection parts washer baskets
  • Forklift pockets

Jenfab meets customer needs rather than offering a “one size fits all” system. LeanClean 360 rotary basket washers can be designed with the following equipment and features to customize the system for your application.

  • Ultrasonics (25 kHz, 40 kHz, 80 kHz)
  • Multiple frequencies can be combined for cleaning sub-micron size particles
  • Custom sizes and work envelope for larger loads
  • Additional tanks available
  • Rocking feature for delicate parts
  • Automatic loading and uploading available for LeanClean 360-2, 360-4 and 360-8
  • Add modem connection to LeanClean 360-1
  • Pump out station
  • Automatic rust inhibitor
  • Oil removal systems
  • Third tank for additional rinse, RP or DI available for LeanClean 360-4, 360-8 and 360-Jumbo
  • Higher operating temperatures for solution and dryer heat
Model
Baskets
Floor Space (w x d)
Load Height (in)
Tank Volume (g)
Pump Output (psig/gpm)
Dryer Blower (CFM)
Dryer Heat
Controls
Sound Level
Basket Size (in)
Cycles per Hour
Chip Collection Baskets
Forklift Pockets
LeanClean 360-1
1
3′ x 5’6″
42
75
40/60
1600
10KW 140° to 220°
PLC Controlled with 3-part cycle programs and HMI/OIT with Diagnostic, 24 volt control system
< 75 DBA
12 x 18 x 6 OR SS 12 x 20 x 6
10 baskets
Yes
Yes
LeanClean 360-2
2
6′ x 7′
42
200
40/120
3000
20 KW up to 190° F
PLC Controlled with OIT / HMI, Diagnosis and Modem
< 78 DBA
one 26 x 22 x 8 OR two 12 x 22 x 8
20 baskets
Yes
Yes
LeanClean 360-4
4
8′ -2″ x 9′
42
300
40/180
6000
40 KW
PLC Controlled with OIT / HMI and Modem
< 79 DBA
Jenfab SS 12 x 20 x 8 OR Kaydon/Edge 12 x 18 x 6
24 baskets
Yes
Yes
LeanClean 360-8
8
8′ -6″ x 9′ -6″
42
300
50/250 wash; 50/180 rinse
7600
60 KW
PLC Controlled with OIT / HMI and Modem
< 80 DBA
Jenfab SS 12 x 20 x 8 OR Kaydon/Edge 12 x 18 x 6
24 baskets
Yes
Yes
LeanClean 360-Jumbo
Custom
10′ -4″ x 8’6″
42
360
45/250 wash; 45/180 rinse
8000
60KW
PLC Controlled with color OIT / HMI and Modem
< 80 DBA
Jenfab SS 12 x 20 x 8 OR Kaydon/Edge 12 x 18 x 6
48 baskets
Yes
Yes

Jenfab approaches all LeanClean 360 parts washers as custom projects. The specs shown on this page are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.

Benefits Of
The LeanClean 360

Fresh solution purges the cleaning chamber more than twice a minute, ensuring complex parts are thoroughly cleaned.
Easiest loading cellular basket parts washing system on the market.
Excellent for high-volume batch washing, critical cleaning and precision cleaning of parts.
Automated, easy-to-use controls make operation simple.
Drying cycle processes more baskets per hour than any other cellular cleaning system.
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Rotary Basket Parts Washer: Boosting Efficiency and Cleanliness

In the relentless pursuit of efficiency and cleanliness, industries worldwide have embraced the rotary basket parts washer as a game-changing solution. This innovative cleaning system harnesses the power of immersion, spraying, and continuous rotation, creating a meticulously choreographed dance that leaves even the most stubborn contaminants no place to hide.
With each revolution of the basket, parts are enveloped in a whirlwind of cleaning agents, ensuring every nook and cranny is thoroughly cleansed.
As industries strive for ever-higher standards of quality and sustainability, the rotary basket parts washer emerges as a beacon of technological ingenuity, streamlining processes, reducing environmental impact, and bringing in a new era of pristine precision.

What Is a Rotary Basket Washer?

A rotary basket parts washer is an industrial cleaning machine that utilizes a combination of immersion, spraying, and rotation to thoroughly clean parts. Parts are loaded into a basket that rotates within a tank of cleaning solution, ensuring complete exposure to the cleaning agents and maximizing cleaning effectiveness.

The core functionality of a rotary basket parts washer involves:

  • Immersion and Spray Cleaning. Parts are submerged in a cleaning solution while powerful spray jets thoroughly remove contaminants from all surfaces, including hard-to-reach areas.
  • 360-Degree Basket Rotation. The basket continuously rotates, ensuring all parts are exposed to the cleaning solution and spray jets for uniform cleaning.
  • Filtration and Recirculation. The cleaning solution is continuously filtered to remove contaminants and maintain cleaning effectiveness. Additionally, recirculation helps conserve water and cleaning agents.
  • Optional Features: Some models offer advanced features like ultrasonic cleaning for removing stubborn contaminants and hot air drying for faster processing.

The Benefits of Rotary Basket Parts Washers

Rotary basket washers provide consistent and reliable cleaning results, even for complex parts with intricate geometries. They also offer the following features:
  • Reduced Labor Costs and Improved Throughput. These automated systems minimize manual cleaning efforts, leading to increased production efficiency and reduced labor costs.
  • Improved Part Quality and Reduced Rejects. By ensuring thorough cleaning and removing contaminants, rotary basket washers contribute to improved part quality and reduced rejects.
  • Cleanliness Specifications. Rotary basket parts washers are also an optimal choice for meeting stringent cleaning requirements.
  • Environmentally Friendly. Compared to traditional cleaning methods like manual scrubbing with solvents, rotary basket washers use less water and cleaning agents, contributing to a more sustainable operation.

How Does it Work?

The cleaning process with a rotary basket parts washer typically involves the following steps:
  • Loading and Unloading Parts. The basket is loaded with parts to be cleaned, ensuring proper spacing for effective cleaning.
  • Selection of Cleaning Solution and Wash Cycles. The appropriate cleaning solution and wash cycle parameters are selected based on the specific parts and level of cleaning required.
  • Immersion, Spraying, and Rinsing. The basket rotates while submerged in the cleaning solution, and powerful spray jets thoroughly clean the parts. Multiple rinse cycles may follow to remove any residual cleaning solution.
  • Optional Stages. Depending on the model and cleaning requirements, additional stages like ultrasonic cleaning and hot air drying may be incorporated.
  • Unloading and Inspection. Once the cleaning cycle is complete, the parts are unloaded and inspected to ensure they meet the desired cleanliness standards.

Industries that Benefit from Rotary Basket Parts Washers

The versatility and effectiveness of rotary basket parts washers make them suitable for a wide range of industries, each with specific cleaning requirements and challenges:
  • Automotive. Engine components, transmission parts, and other automotive parts often require cleaning of grease, oil, and machining debris. Rotary basket washers efficiently remove these contaminants while ensuring delicate components are not damaged.
  • Aerospace. Critical aircraft parts, instruments, and tools demand the highest level of cleanliness to ensure safety and performance. Rotary basket washers with features like ultrasonic cleaning and special cleaning solutions can meet these stringent requirements.
  • Medical Device. Medical instruments, implants, and other medical equipment require thorough cleaning to prevent contamination and ensure patient safety. Rotary basket washers offer a reliable and controlled cleaning process, complying with strict medical regulations.
  • Electronics. Electronic components, circuit boards, and assemblies are highly sensitive to damage from harsh cleaning methods. Rotary basket washers provide a gentle yet effective cleaning solution, removing flux residues and other contaminants without harming delicate components.
  • Machining and Metalworking. Machined parts, castings, and metal components often require cleaning of coolants, cutting oils, and metal chips. Rotary basket washers effectively remove these contaminants while protecting the machined surfaces.
  • Food Processing: Food processing equipment, utensils, and packaging materials must be thoroughly cleaned to meet strict hygiene standards and prevent foodborne illnesses. Rotary basket washers provide a reliable and efficient cleaning solution, complying with food safety regulations.
These are just a few examples, and rotary basket parts washers can be found in numerous other industries due to their adaptability and ability to handle diverse cleaning challenges.

Why Choose JenFab's LeanClean 360 Rotary Basket Parts Washer?

The market offers a variety of rotary basket parts washers, but here at JenFab, our LeanClean 360 distinguishes itself through a combination of innovative features, superior performance, and exceptional user experience. Let’s explore how LeanClean 360 stacks up against the competition:

Features and Functionality

  • Versatility: LeanClean 360 comes in multiple models (360-1, 360-2, 360-4, 360-8, and Jumbo — each of these numbers representing the number of baskets in the process chamber at one time) with varying basket capacities to cater to diverse part sizes and cleaning volumes. This scalability allows you to choose the perfect size for your needs, unlike some competitors who offer limited size options.
  • Cleaning Power: LeanClean 360 utilizes a powerful pump and strategically placed spray jets to ensure thorough cleaning of even complex parts with intricate geometries. Some competitor models may have less vigorous spraying mechanisms, potentially compromising cleaning efficacy in hidden areas.
  • Optional Ultrasonic Cleaning: For heavily soiled parts or those requiring extra cleaning power, the LeanClean 360 offers optional ultrasonic cleaning integration. This feature is not always available with competing washers, limiting their ability to tackle challenging cleaning tasks.
  • Customization: JenFab understands that no two cleaning applications are identical. That's why the LeanClean 360 can be customized with features like automatic loading/unloading systems, oil skimming systems, and multiple tank configurations. This level of customization may not be readily available with all competing brands.

Performance and Efficiency

  • Filtration System: The LeanClean 360 boasts a multi-stage filtration system that effectively removes contaminants from the cleaning solution, extending its lifespan and reducing wastewater generation. This advanced filtration system surpasses the capabilities of some competing washers that may rely on simpler filtration methods.
  • Heating System: The optional heating system in the LeanClean 360 allows for precise control of the cleaning solution temperature, optimizing cleaning effectiveness for various contaminants and materials. This feature may be absent or less precise in some competing models.
  • Wash Cycles: LeanClean 360 offers programmable wash cycles with adjustable parameters like time, temperature, and solution concentration. This allows you to tailor the cleaning process to your specific requirements, maximizing efficiency and part cleanliness. Limited programmability or pre-set wash cycles might be a drawback with some competing washers.

User Experience and Maintenance

  • Ergonomic Design: The LeanClean 360 features a front-loading design that facilitates easy loading and unloading of parts, minimizing operator strain. Some competitors may have top-loading designs that require more lifting and can be less ergonomic.
  • Accessibility: The easy-to-remove wash arm and accessible filtration system in the LeanClean 360 simplify maintenance procedures, reducing downtime. Complex or poorly designed layouts in competitor models can make maintenance more challenging.
  • Control System: The LeanClean 360 is equipped with a user-friendly control system that allows for intuitive operation and monitoring of the cleaning process. Overly complex or outdated control systems might be present in some competing washers.
While other rotary basket parts washers may offer some of the basic features, JenFab’s LeanClean 360 takes parts cleaning to the next level with its unmatched versatility, cleaning power, customization options, and user-centric design. When you choose LeanClean 360, you get a robust, efficient, and easy-to-maintain cleaning solution that keeps your parts sparkling clean and your production running smoothly.

History of Rotary Basket Parts Washers

Parts cleaning has come a long way, evolving from manual labor-intensive processes to the sophisticated automated systems available today. Here’s a brief look at this evolution:

Early Days

Traditionally, parts cleaning relied on manual methods like scrubbing with solvents or harsh chemicals. These methods were not only time-consuming and labor-intensive but also posed significant safety and environmental concerns due to the hazardous nature of the chemicals used. Additionally, these methods often resulted in inconsistent cleaning quality, leaving behind contaminants and potentially damaging delicate parts.

Rise of Automation

In the mid-20th century, the need for faster and more consistent cleaning solutions led to the development of automated cleaning systems. These early systems typically involved simple immersion tanks or spray cabinets. While they offered a step forward in terms of automation, they often lacked the efficiency and thoroughness of modern rotary basket parts washers.

The Introduction of Rotary Basket Parts Washers

The latter half of the 20th century saw a breakthrough with the introduction of rotary basket parts washers. These innovative systems combined immersion, spraying, and rotation to achieve a new level of cleaning effectiveness. The continuous rotation ensured uniform cleaning of all surfaces, while the filtration and recirculation of the cleaning solution minimized waste and maximized efficiency.

Advancements and the Future

Since their introduction, rotary basket parts washers have undergone continuous advancements. The incorporation of features like ultrasonic cleaning and hot air drying further expanded their capabilities and application range. Additionally, the development of environmentally friendly cleaning solutions has made these systems more sustainable.

Looking ahead, the future of aqueous parts washers as a whole, as well as specifically rotary basket parts washers is likely to involve further advancements in automation, control systems, and cleaning technologies. The integration of artificial intelligence and machine learning could potentially optimize cleaning processes and further enhance efficiency and effectiveness. As the demand for high-quality, efficient, and sustainable cleaning solutions continues to grow, rotary basket parts washers are expected to remain a critical tool for various industries.

Additional Considerations for Choosing a Rotary Basket Parts Washer

Selecting the right rotary basket parts washer involves carefully considering several factors specific to your needs:
  • Part size and capacity requirements. Choose a washer with a basket size and capacity that can comfortably accommodate your parts and desired throughput. Consider the largest and smallest parts you typically clean to ensure they fit within the basket dimensions. Additionally, evaluate your production volume and choose a washer with a cleaning capacity that can keep pace with your needs.
  • Level of cleaning needed and soil types. The level of cleaning required and the types of contaminants you need to remove will influence your choice of cleaning solution and washer features. For instance, heavily soiled parts or those with stubborn contaminants may benefit from a washer with ultrasonic cleaning capabilities.
  • Production volume and throughput demands. Match the washer's cleaning capacity to your production volume to ensure efficient operation. If you have high-volume cleaning requirements, a larger washer with faster cycle times may be necessary.
  • Available floor space and budget. Consider the available space in your facility to determine the appropriate washer size. Additionally, set a realistic budget and compare the features and functionalities of different models within your budget range.
  • Compliance with environmental regulations. Choose a washer that utilizes environmentally friendly cleaning solutions and minimizes water and energy consumption. This not only benefits the environment but may also help you comply with relevant regulations.
Ultimately, rotary basket parts washers offer a robust and versatile solution for various cleaning challenges across diverse industries. They provide efficient, consistent, and environmentally friendly cleaning, contributing to improved part quality, reduced production costs, and a safer work environment.

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JenFab is a leading provider of industrial cleaning solutions, offering innovative and reliable equipment to meet the diverse needs of various industries. One of their core offerings is the rotary basket parts washer, a highly efficient and versatile system for cleaning a wide range of parts.
For more information on how JenFab’s LeanClean 360 rotary basket parts washers can benefit your specific cleaning needs, contact us today for a free consultation and customized solution. Explore our website to learn more about the features and benefits of our washers and discover how they can help your business thrive.
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  • Jenfab Cleaning Solutions
    1435 N Alliance Ave
    Springfield, MO 65802
  • Toll Free: 800-524-9274
    Phone: 417-866-8855
  • Fax: 417-866-8804
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