Conveyor Belt Washers

Meet your spray cleaning match. Our standard conveyor belt spray washers remove chips, oils, coolants and buffing compounds from machined parts, plastic parts and stampings. Choose from our mini, mid-size or large models for your in-line aqueous cleaning operation.

Tailor your belt washer’s specifications for complex cleaning applications. We can customize the zone length, width, height, pump size, heat size and type, and number of lanes to provide the best conveyor belt cleaning solution for the job.

Mini belt washers

The compact, energy-efficient mini belt model is designed for in-line feeding directly from stamping presses and CNC machines. These conveyor belt parts washers are well-suited for automatic loading with pick and place robots.

Model
Belt Width (in)
Tank Material
Wash Tank Volume (gallons)
Rinse Tank Volume (gallons)
Wash Pump (psig/gpm)
Rinse Pump (psig/gpm)
Tank Heat
Heat Type
Overall Width (in)
Mini Belt
6 to 12
304 SS
65 or 75
50 or 65
5 to 40/20 to 60
5 to 40/15 to 40
140° F
Electric
41

Jenfab approaches all belt washers as custom projects. The specs shown here are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.

Mid-Size Belt Washers

With belt sizes from 18″ to 24″ wide, these heavy-duty belt conveyor washers remove oils and chips using high-powered spray pumps. Standard models offer wash, rinse, blow-off or dry cycles. Inhibiting, phosphating and sealing stages can be added.

Model
Belt Width (in)
Tank Material
Wash Tank Volume (gallons)
Rinse Tank Volume (gallons)
Wash Pump (psig/gpm)
Rinse Pump (psig/gpm)
Tank Heat
Heat Type
Overall Width (in)
Mid-Size Belt
18 to 24
304 SS
240 or 350
240 or 350
15 to 40/60 to 160
15 to 40/60 to 160
140° F
Electric
60

Jenfab approaches all belt washers as custom projects. The specs shown here are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.

Large Belt Washers

Our large belt washers can be designed with 30″ to 60″ belt widths. These spray washing systems use environmentally safe aqueous solutions to remove oils and chips from large cast and machined parts and stampings.

Wash, rinse and dry tank length and volume depend on the application. Tanks are reinforced and girdled.

Model
Belt Width (in)
Enclosure Top
Tank Material
Wash Tank Volume (gallons)
Rinse Tank Volume (gallons)
Wash Pump (psig/gpm)
Rinse Pump (psig/gpm)
Tank Heat
Heat Type
Overall Width (in)
Large Belt
30 to 60
Removable
304 SS
Custom
Custom
25 to 100/100 to 450
25 to 100/100 to 450
140° F
Electric
Custom

Jenfab approaches all belt washers as custom projects. The specs shown here are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.

Drum & Belt Combination Washers

Combination belt and rotary drum parts washers cost less to purchase and operate than two separate machines. Dual duty rotary drum and belt combo washers require only one set of tanks, which share a heating system. The spray wash and rinse systems share pumps while the dryers share a common heat source and blower.

Example Combinations

Rotary Drum
Belt Conveyor
Combination
42″
24″
Combination
23″
18″

Jenfab approaches all belt washers as custom projects. The specs shown here are illustrations of samples from each size category. These specs are used as examples and do not determine or limit your parts washer’s customization.

Benefits Of
Belt Washers

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Conveyor Belt Parts Washer: High-Volume Cleaning Solutions for Today's Industries

The incessant march of progress has transformed the once arduous task of parts cleaning from a physically grueling burden into an efficient, automated process. At the forefront of this evolution stands the conveyor belt parts washer, a technological marvel that harnesses the power of continuous, multi-stage cleaning to revolutionize industries worldwide.
This ingenious system seamlessly transports parts through a meticulous journey of spraying and rinsing, ensuring a level of cleanliness and consistency that was once unimaginable.
As the demand for high-volume, efficient, and sustainable cleaning solutions continues to soar, the conveyor belt parts washer emerges as a game-changer, elevating productivity, reducing costs, and ushering in a cleaner, more eco-friendly future for industries across the globe.

What Is a Conveyor Belt Parts Washer?

A conveyor belt parts washer is an industrial cleaning machine that utilizes a continuous conveyor belt to transport parts through a series of cleaning stages. Parts are loaded onto the conveyor belt and automatically move through various cleaning zones, including spraying and rinsing, ensuring thorough cleaning and consistent results.
The core functionality of a conveyor belt parts washer involves:
As the demand for high-volume, efficient, and sustainable cleaning solutions continues to soar, the conveyor belt parts washer emerges as a game-changer, elevating productivity, reducing costs, and ushering in a cleaner, more eco-friendly future for industries across the globe.

Benefits of Conveyor Belt Parts Washers

The Conveyor Belt Journey: A Step-by-Step Look

Conveyor belt parts washers operate with a meticulous, multi-stage process designed to deliver consistent and thorough cleaning. Let’s delve into the steps involved in this efficient cleaning journey:
  1. Boarding the Cleaning Line. Parts are loaded onto the infeed section of the conveyor belt. Depending on the model and part size, this loading can be done manually from a belt to a system to a feeder, or through an automated robotic system, ensuring a smooth and efficient entry point.
  2. Selecting the Right Cleaning Agent. Just like choosing the right ingredients for a recipe, the appropriate cleaning solution and wash cycle parameters are carefully chosen based on the specific parts and the level of cleaning required. This selection process considers factors like conveyor speed and spray pressure, ensuring a customized cleaning experience for each batch of parts.
  3. A Multi-Stage Approach. The conveyor belt then transports parts through a series of meticulously designed cleaning stages (which can include a variety of stages):
    • Spraying. Powerful jets of cleaning solution, strategically positioned throughout the wash zone, act like a power wash, effectively removing loosened contaminants from all surfaces of the parts.
    • Rinsing. Multiple rinse stages (not all conveyors have immersion or multiple rinse zones, but they can be custom-outfitted with them), similar to rinsing dishes after washing, utilize clean water to remove any residual cleaning solution and ensure a sparkling clean and contaminant-free finish.
    • Next Steps. Depending on the specific cleaning requirements, parts may embark on additional stages like ultrasonic cleaning, which acts like a microscopic scrub brush to remove stubborn particles, or hot air drying, which functions like a quick-drying towel, speeding up the process.
  4. Reaching the Destination. Once the cleaning cycle is complete, parts exit the conveyor belt and are unloaded, either manually, through an automated conveyor system, or via a robot.

Industries Taking a Ride on the Conveyor Belt of Clean

Conveyor belt parts washers, with their high-volume cleaning capabilities and efficient operation, have become the go-to cleaning solution for a diverse range of industries. Let’s explore some of the industries that benefit most from this remarkable technology:
This list is not exhaustive, and conveyor belt washers offer a versatile and efficient cleaning solution for countless other industries. Their ability to deliver consistent, high-quality cleaning while maintaining efficient operation makes them a valuable asset for businesses seeking improved part quality, production efficiency, and environmental sustainability.

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A Cleaner Future: The Evolution of Conveyor Belt Parts Washers

The landscape of aqueous parts washers and parts cleaning has undergone a dramatic transformation, moving from the laborious and hazardous world of manual scrubbing to the efficient and automated realm of conveyor belt parts washers. This journey, spanning over half a century, is a testament to human ingenuity and the constant push for cleaner, faster, and more sustainable solutions.
1940s-1960s
From Buckets to Belts: The Early Days
Parts cleaning in the early to mid-20th century was a laborious and often unpleasant task. Workers relied on manual scrubbing techniques, often using harsh chemicals and solvents that posed significant safety and environmental concerns. These methods were not only time-consuming and physically demanding but also resulted in inconsistent cleaning quality, leaving behind contaminants and potentially damaging delicate parts.
1960s-1980s
The Dawn of Automation
The need for faster, safer, and more consistent cleaning solutions spurred the development of automated cleaning systems in the latter half of the 20th century. These early solutions, while marking a significant step forward, were still in their infancy. They primarily consisted of simple tanks, spray cabinets, or rudimentary conveyorized setups with limited cleaning capabilities and efficiency.
1980s-Present
The Conveyor Belt Revolution

The true game-changer arrived in the latter part of the 20th century with the introduction of conveyor belt parts washers. These innovative systems revolutionized parts cleaning by offering several key advantages:

  • Continuous processing. The conveyor belt system enabled the continuous flow of parts through various cleaning stages, significantly increasing cleaning throughput compared to batch processing techniques.
  • Enhanced cleaning effectiveness. The combination of spraying and rinsing stages ensured thorough cleaning and consistent results, reaching even the most intricate geometries.
  • Reduced labor costs. Automation minimized manual cleaning efforts, leading to increased efficiency, reduced labor costs, and a safer work environment.
Present-Future
Beyond the Basics: Continuous Innovation

Since their inception, conveyor belt parts washers have witnessed continuous advancements, such as:

  • Material advancements. The transition from mild steel to rust-resistant and durable stainless steel improved longevity and overall system integrity.
  • Advanced cleaning technologies. The integration of features like ultrasonic cleaning for stubborn contaminants and hot air drying for faster processing further expanded the capabilities and application range of these washers.
  • Sustainable solutions. The development of environmentally friendly cleaning solutions and improved filtration systems minimized environmental impact and contributed to a more sustainable operation.
  • HMI (Human Machine Interface). Conveyor belt parts washers can now come outfitted with operator-friendly HMI (human machine interface) screens with a variety of programs to meet diverse customer applications.

Looking ahead, the future of conveyor belt parts washers is brimming with exciting possibilities. The potential integration of artificial intelligence and machine learning could optimize cleaning processes, further enhance efficiency, and ensure consistent cleaning quality. As the demand for high-volume, efficient, and sustainable cleaning solutions continues to grow, conveyor belt parts washers are poised to remain at the forefront, providing cleaner solutions for industries across the globe.

Additional Considerations for Choosing a Conveyor Belt Parts Washer

Selecting the right conveyor belt parts washer involves carefully considering several factors specific to your needs:

Part Size, Volume, and Production Requirements

Choose a washer with a conveyor belt size and capacity that can comfortably accommodate your parts and desired cleaning volume. Consider the largest and smallest parts you typically clean and ensure the conveyor width and length are sufficient. Additionally, evaluate your production volume and choose a washer with a cleaning capacity that can keep pace with your needs.

Level of Cleaning Needed and Soil Types

The level of cleaning required and the types of contaminants you need to remove will influence your choice of cleaning solution and washer features. For instance, heavily soiled parts or those with stubborn contaminants may benefit from a washer with ultrasonic cleaning capabilities.

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Let's Talk About Your Project

Conveyor belt parts washers offer a robust and efficient solution for high-volume parts cleaning across diverse industries. They provide consistent and thorough cleaning, leading to improved part quality, reduced production costs, and a cleaner work environment.
For more information on how JenFab’s conveyor belt parts washers can benefit your specific cleaning needs, contact us today for a free consultation and customized solution.