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Aqueous Parts Washers

Aqueous parts washers combine water-based cleaning chemistries, heat and agitation to remove soils, and are much safer than typical petroleum-based solvents. Jenfab offers heavy-duty and light-duty industrial parts washers in addition to custom and precision cleaning systems. Request a quote today. Our team will help you design a custom parts washer that fits your needs.

Choosing Your Parts Washer

Take these details into consideration before selecting an aqueous parts washer.

The size of the part to clean How many parts to process Your cleanliness specifications The next step in manufacturing Your facility’s space and size

Conveyor Parts Washers

Need a high-volume aqueous cleaning system? Look no further than a conveyor parts washer for processing high volumes of small and large parts. Standard conveyor washers can wash, rinse, apply rust inhibitors or dry parts. Jenfab can modify machines to manually or automatically load parts onto the conveyor.

Conveyor Belt Washers
Processes parts with in-line feeding directly from presses
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Dunnage Washers
Energy-efficient spray systems for tote pans and containers
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Rotary Drum Washers

Our rotary parts washer models can clean parts in batches or continuously. High volumes of ammunition, metal stamping and die casting components can move through multiple stages in a rotary drum washer. Our rotary basket washers accomplish precision cleaning for the aerospace, automotive and medical industries.

Rotary Drum Washers
Efficient and cost-effective for high-volume batch or in-line cleaning
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LeanClean 360 Parts Washers

The LeanClean 360 series brings immersion, spray cleaning and ultrasonics into one automatic, front-loading machine. These parts washers are perfect for high-volume batch, critical or precision cleaning. With 360-degree rotation, you can easily clean parts with blind holes and recesses.

LeanClean 360 Rotary Basket Washers
Precision batch washing for small to medium parts
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Front-Load Parts Washers

Front-loading cabinet washers rotate parts on a turntable while spraying cleaning solution from all angles. The used cleaning solution is filtered and cycled back through the parts washer. These models are excellent choices for automotive manufacturers, service repair facilities and heavy equipment cleaning.

PCS Front Load Spray Cabinet Parts Washers
Versatile cabinet washers for precision cleaning
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Heavy-Duty Parts Washers
Designed to tackle severe cleaning applications
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Vertical Door Washers
Saves space with vertical door and in-line placement option
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Top-Load Parts Washers

Are you cleaning parts by hand? Forget pressure washing, scrub tubs and manual cleaning. Compact, top-loading cabinet washers replace manual processes in commercial and industrial applications. Reduce cost and labor by automating your parts cleaning.

TL Top Load Washers
Compact machines for value-added and cellular cleaning
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Additional Parts Washers

We offer numerous industrial washers to suit your application and facility. All of Jenfab’s standard models can be customized for your parts cleaning needs. Talk to our team about available sizes, multiple washing stages and other customizable options.

DIP Agitation Washers
Standalone or integrated units that use immersion agitation
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Incline Cleaning Systems
Compact machines ideal for small parts and cellular cleaning
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Monorail Washers
Pre-treat or clean large parts with ultrasonics, featuring an overhead conveyor
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Vertical Agitation Washers
Automated up and down agitation cleans parts in custom basket
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Talk To A Professional

Get an aqueous parts washer made for your unique application.

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ELEVATE YOUR CLEANING WITH JENFAB’S AQUEOUS PARTS WASHERS

In today’s fast-paced industrial landscape, where precision and efficiency collide with the need for environmental stewardship, our aqueous parts washer emerges as the quintessential solution. Engineered for excellence, this washer combines state-of-the-art technology with unparalleled versatility to meet the cleaning demands of diverse sectors, from automotive to aerospace.
To help you better understand the benefits of aqueous parts washers and how they can help your business, we’ve compiled a comprehensive database of information on aqueous parts washers, their use, what types may be right for you, and more.

What Are Aqueous Parts Washers?

In the demanding world of industrial manufacturing and maintenance, keeping components clean is essential for machinery longevity, production efficiency, and product quality. Aqueous parts washers revolutionize this cleaning process, offering a powerful, safe, and sustainable alternative to traditional solvent-based cleaning methods.

Aqueous parts washers are specialized cleaning machines that utilize water-based solutions (often combined with detergents, specialized chemistries, and heat) to remove tough contaminants like grease, oil, grime, and machining residues from a wide array of parts. They come in various designs to suit different applications and part sizes.

“JenFab’s aqueous parts washers are reshaping industrial cleaning with an eye on the future. As regulations tighten and efficiency demands grow, we are focused on ensuring our systems deliver. We routinely see manufacturers cut cleaning times by a third while slashing chemical costs in half. ” – Jim Chew, CEO

The Role of Aqueous Parts Washers In Industrial Cleaning

From automotive components to aerospace assemblies, aqueous parts washers play a crucial role in many industries. These systems are engineered to:
  • Effectively remove stubborn contaminants: They tackle contaminants that pose challenges for manual cleaning methods.
  • Deliver consistent results: Automated or semi-automated processes ensure repeatable levels of cleanliness
  • Worker Safety: Aqueous solutions are typically less volatile and less irritating to the eyes, skin, and respiratory system, improving workplace conditions.
  • Environmental Impact: Reduced hazardous waste disposal, often easier waste treatment (in certain systems), and reduced air emissions minimize the environmental footprint of cleaning operations.
  • Benefits over traditional solvent-based systems (safety, environmental): Solvent-based parts washers, while powerful, often present safety and environmental concerns. Aqueous parts washers provide significant advantages in these areas:
  • Compliance: Water-based chemistries can offer a pathway to easier compliance with increasingly strict environmental regulations.

Types of Aqueous Parts Washers

Aqueous parts washers come in diverse configurations to accommodate different cleaning needs, space constraints, and budgets. Below are the most common types.

Cabinet Washers

Cabinet washers are enclosed machines where parts are cleaned in a dedicated chamber using spray nozzles and sometimes high-pressure jets. There are several variations of cabinet washers, including:

Front-Loading

  • Operation. Features a front door to load a basket or rack of parts. The cleaning cycle usually involves spray washing, potentially rinsing, and then a dry cycle. The degree of automation varies from semi-automatic options to fully programmable control.
  • Advantages. Labor-saving compared to manual washers. Consistent cleaning across batches due to the programmed cycles. Offers improved safety and ergonomics with enclosed washing environments.
  • Ideal Applications. Medium-volume production with diverse part types, frequent cleaning needs, and where operator safety is a key concern.

Vertical Door and Top-Load Industrial Cabinet Washers:

Operations:
Both vertical door and top-load industrial cabinet washers share similar cleaning processes:
  1. Loading. Parts are manually loaded onto a basket or turntable inside the cabinet.
  2. Cleaning Cycle. The chosen cleaning solution (water-based or solvent) is pumped and sprayed throughout the chamber, dislodging contaminants. This can involve multiple wash, rinse, and dry stages depending on the application.
  3. Unloading. Once the cleaning cycle is complete, the door is opened, and the parts are removed.

Key Differences:

  • Door Mechanism:
    • Vertical Door. Lifts vertically like a guillotine, maximizing space within the facility.
    • Top-Load. Opens from the top, requiring more overhead clearance.
  • Loading/Unloading:
    • Vertical Door. Parts can be loaded and unloaded through the same opening or via separate doors for a pass-through configuration.
    • Top-Load. Requires lifting parts directly into the cabinet from above.

Advantages:

  • Thorough Cleaning. Powerful pumps and agitation systems ensure effective cleaning of complex parts with multiple surfaces.
  • Versatility. Can handle a wide range of part sizes and materials due to customizable wash cycles and cleaning solutions.
  • High Volume Processing. Capable of cleaning large batches of parts efficiently.
  • Safety. Enclosed design minimizes operator exposure to cleaning solutions and fumes.
  • Reduced Labor. Automates the cleaning process, minimizing manual intervention.

Ideal Applications:

  • Large or bulky parts. Due to their spacious interiors, these washers are suitable for cleaning items that wouldn’t fit in standard basket washers.
  • Heavy-duty cleaning. Effective for removing stubborn contaminants like grease, oil, and machining fluids.
  • Multiple stage cleaning. Can be customized with various wash, rinse, and dry cycles for complex cleaning requirements.
  • Industries. Commonly used in automotive, aerospace, manufacturing, and other sectors requiring high-precision cleaning.

Conveyor Belt Parts Washers

  • Operation. Parts move on an integrated conveyor belt through various cleaning stages (wash, multiple rinses, and dry). Typically used for inline/continuous processing.
  • Advantages. Ideal for high-volume, continuous cleaning operations. Reduces labor involvement. Offers highly consistent part cleaning through controlled wash process parameters.
  • Ideal Applications. High-throughput manufacturing, cleaning parts before plating or painting processes, integration into factory assembly lines.

Rotary

  • Operation. Features a rotating table or basket holding parts that move through multiple cleaning zones (spray wash, agitation, potential rinsing, and air knife drying). Can be batch or continuous-throughput designs.
  • Advantages. Thorough cleaning of all surfaces thanks to part rotation. Can handle both delicate and robust parts.
  • Ideal Applications. Applications requiring consistent cleaning on complex-shaped parts or where space is limited, as some rotary designs take up less floor space.

Multi-Stage

  • Operation. Parts travel through a series of chambers, each dedicated to a specific cleaning stage (wash, multiple rinses, dry). Each stage can utilize a distinct cleaning solution with a unique chemical composition for targeted cleaning.
  • Advantages. Different stages allow tailoring the cleaning process to specific needs, and separate chambers prevent cross-contamination between cleaning zones. This is Ideal for parts with heavy grime or requiring post-wash treatments like phosphating.
  • Ideal Applications. Precision parts cleaning ensures thorough cleaning for delicate components, effectively removing various contaminants in a single cycle. This prepares parts for subsequent processes like coating or finishing.
Learn more about our conveyor belt parts washers

Pass-Through

  • Operation. Similar to conveyor washers, parts travel straight through the washer, encountering wash, rinse, and dry zones. These parts washers are also designed for continuous flow.
  • Advantages. Pass-through washers can be designed with multiple chambers for various cleaning processes, and parts can be directly fed from one operation into the washer and then onto the next stage, streamlining production flow.
  • Ideal Applications. In-line cleaning of large components before secondary processes and integration with other material handling systems.

Immersion

  • Operation. Parts are fully submerged in the cleaning solution. The solution could be agitated through mechanical agitation (part rotation/tumbling) or pumped turbulence.
  • Advantages. Ensures even cleaning contact with intricate parts.
  • Ideal Applications. Delicate parts, components with complex inner features, removing tough grease.
Manual models require the operator to load/unload parts and initiate the cleaning cycle while front-loading cabinet washers offer a convenient door for loading parts and are often automated. Conveyor cabinet washers are designed for continuous cleaning, with parts moving through the washer on a belt system.
Cabinet washers are highly versatile and can accommodate a wide range of part sizes while providing different levels of cleaning intensity.

Stationary Aqueous Parts Washers

In addition to traditional cabinet-style washers, there are stationary aqueous parts washer models to consider:
  • Stationary Industrial Parts Washers: For facilities with central dedicated cleaning zones, stationary aqueous parts washers maximize tank capacity. Large floor units boost production by handling high volumes of parts. Given their fixed installation, they can also accommodate bulky contaminated items that aren’t easily moved. Stationary parts washers are available in many styles, from basic manual units to programmable multi-stage systems.

Ergonomic Designs for Enhanced Usability

In the quest for efficiency, the physical design of parts washers has evolved. JenFab models like the LeanClean 360 Rotary Basket Washer, our Rotary Drum Washers, and our Conveyor Belt Washers have all been meticulously crafted with the operator in mind, featuring ergonomic designs that make loading and unloading a breeze.
The addition of features like adjustable stands and mobile bases also allows for a customizable setup that can be tailored to the specific needs of each workspace. This human-centric approach to design not only improves usability but also enhances safety, ensuring that every operation — whether it involves a heavy-duty wringer or a delicate fabric washer — is performed with the utmost care.

Aqueous Parts Washer Accessories

Optional equipment and accessories customize aqueous parts washers:
  • Washing Baskets and Racks: Help securely hold small parts during cleaning cycles and simplify loading/unloading processes through quick basket transfer compared to individual piece handling.
  • Wash Carts and Trays: Provide containment and easier transfer of excess fluids dripping from parts as they’re moved to and from the washer area, helping keep floors dry and clean.
  • Locking Lids: Tamper-resistant covers protect idle units from unauthorized access and prevent spills if tanks are disturbed.
  • Cleaning Brushes: Manual brushing with nylon or other bristle brushes can assist with stubborn surface debris in hard-to-reach areas as a pre-wash or supplementary step.

Quick Tips for Selecting an Aqueous Parts Washer

When choosing the best aqueous parts washer, consider:

  • Part Size & Geometry: Size, weight, and complexity dictate washer type and chamber dimensions.
  • Contaminants: Determine if basic cleaning, degreasing, rust removal, etc., are needed.
  • Production Volume: Batch vs. continuous processing influences model choices.
  • Required Cleanliness Level: Ultra-precise processes may need more aggressive or multi-stage washing.
To make sure you get the aqueous parts washer that’s right for you, talk to a JenFab professional today and make sure you get the perfect parts washer for your business.
Talk to a Professional Today

Applications for Industries: Your Versatile Cleaning Powerhouse

JenFab’s aqueous parts washers excel across diverse industries and manufacturing processes. Discover applications where they’re essential for boosting productivity, ensuring reliability, and safeguarding product and environmental standards.

Ammunition: The Role of Aqueous Parts Washers in the Gun Industry

Ammunition: The Role of Aqueous Parts Washers in the Gun Industry
  • Effective Cleaning: They remove dirt, grime, lubricants, and other contaminants from casings, barrels, triggers, and other gun parts. This thorough cleaning process ensures smooth operation and proper functioning of the firearm during use.
  • Improved Reliability: By eliminating contaminants that can cause malfunctions, aqueous parts washers contribute to increased reliability and reduced risk of misfires. This is especially critical in situations where consistent performance is essential.
  • Enhanced Safety: Traditional cleaning methods using solvents often involve hazardous chemicals that pose safety risks. Water-based cleaning solutions used in aqueous parts washers are safer for operators and the environment, mitigating potential health hazards associated with solvent exposure.
  • Cost- Effectiveness: Compared to solvent-based cleaning, aqueous parts washers offer lower operating costs. The water-based solutions are generally reusable and require less frequent replacement, leading to long-term cost savings.
  • Environmentally Friendly: These systems are environmentally friendly as they minimize the use of harmful chemicals and often incorporate features like filtration and waste treatment to reduce environmental impact.
Beyond these core benefits, aqueous parts washers offer additional advantages for the gun industry:
  • Versatility: Different washer models cater to various cleaning needs, from delicate gun parts to high-volume processing of firearm components for manufacturers and gun ranges.
  • Efficiency: Automated cleaning cycles ensure consistent and efficient cleaning, saving time and labor compared to manual methods of cleaning with brushes and solvents in a sink.
  • User-friendliness: Modern aqueous parts washers are designed for ease of use with intuitive controls and minimal maintenance requirements.
In conclusion, aqueous parts washers are valuable tools for the gun industry, supporting cleanliness, reliability, safety, cost-effectiveness, and environmental responsibility in the maintenance and operation of firearms.
Learn more about work in the ammunition industry below.
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Automotive: Degreasing, Surface Prep, and Rust Prevention

Aqueous washers transform automotive cleaning operations for engines, components, and assemblies:
  • Engine Block Cleaning. Powerful cabinet washers with heated, high-pressure spray jets loosen tough grease, oils, and metal chips. Oil separation systems extend solution life in these heavy-duty cleaning scenarios.
  • Transmissions & Castings. Rotary drum washers provide continuous, effective cleaning of even complex automotive castings. Agitation ensures the cleaning solution reaches all surfaces, removing cutting fluids and debris before coatings or assembly.
  • Pre- and Post-Production Parts Prep. Thorough degreasing ensures optimal adhesion of coatings or bonding applications. Additionally, many aqueous solutions include temporary rust inhibitors for protection during assembly or in-process storage.
Learn more about our work in the automotive industry below.
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Aerospace & High-Precision Manufacturing: Zero-Tolerance Cleaning

Where critical tolerances and absolute cleanliness are essential, aqueous parts washers deliver uncompromised results, preparing parts for further processes or demanding service:
  • Turbine Blade and Component Cleaning. Immersion washing with ultrasonics assures the finest contamination is lifted from intricately shaped parts. Multiple rinse stages guarantee purity levels prior to heat treatment, coatings, or other surface finishing.
  • Hydraulic Components and Critical Assemblies. Specialized chemistries can target specific aerospace soils and lubricants without compromising metallurgy. Agitation systems and drying steps are engineered for the demands of complex internal geometries and cleanliness specs.

Medical Devices and Pharmaceuticals: Beyond Cleanliness, Assuring Patient Safety

The exacting world of medical device manufacturing demands meticulous cleaning of surgical instruments, implants, and precision-engineered components. Aqueous solutions rise to the challenge:
  • Sanitization & Bioburden Removal. High-temperature washes with properly formulated chemistries can contribute to disinfection and sanitization protocols, which are vital prior to sterilization procedures.
  • Instrument Care. Aqueous systems using detergents designed for sensitive metals and plastics safely remove residues without risking part damage or leaving traces harmful to patients.
  • Traceability. Automated, multi-stage wash systems can enhance process documentation, providing valuable data to support stringent medical device quality management protocols.
Learn more about our work in the medical device industry below.
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General Manufacturing: Versatility from Cleaning to Finishing

Across the expansive general manufacturing sector, aqueous parts washers deliver reliable performance in various applications, optimizing production lines and improving final product quality:
  • Machined Parts Degreasing and Deburring. From small fasteners cleaned in bulk using rotary drum washers to large components, aqueous cleaning removes oils and metal chips and assists in prepping parts for onward operations.
  • Surface Preparation Before Coatings. Whether prepping for paint, electroplating, or conversion coatings, removing debris and oils is crucial. Aqueous cleaning provides a consistent, reliable method to ensure effective coating adhesion and corrosion protection.
  • In-Process Cleaning and Quality Control. Multi-stage aqueous washers with integrated drying stages allow for mid-production cleaning checks, improving quality management and process consistency.
Learn more about our work in the manufacturing industry below.
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Oil & Gas: Tackling Tenacious Contaminants, Safely

In the rugged oil and gas sector, aqueous washers deliver the cleaning power to remove heavy residues and corrosion from equipment exposed to harsh environments.
  • Heavy Equipment and Rig Components. Industrial cabinet washers or custom-designed wash bays accommodate oversized components. Robust detergents and heated spray systems cut through grease, drilling mud, and other complex contaminants.
  • Environmental Responsibility. Often, aqueous systems offer more straightforward handling of spent solutions and residues compared to solvents, supporting safe and responsible cleaning operations.
Learn more about our work in the oil & gas industry below.
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Fasteners & Bulk Parts Cleaning: Prep for Efficient, Defect-Free Finishing

Aqueous washers enable high-throughput cleaning of a wide range of small, bulk items
  • Fastener Cleaning & Coating Prep. Removal of oils and residues guarantees adhesion and flaw-free finishes on everything from screws to critical aerospace fasteners.
  • Pre-Cleaning Before Barrel Plating. Tumble or rotary drum washers ensure batch cleaning prior to galvanizing or electroplating processes. Optimized chemical formulation is crucial in these applications.
Learn more about our work with fasteners below.
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Innovative Cleaning Solutions for Every Need

In the heart of any industry, where the black of grease meets the red of warning lights, JenFab’s innovative solutions and industrial cleaning systems stand ready. With the precision of a surgeon and the power of a bull, these systems — equipped with high-pressure jets and advanced filters — tackle the toughest grime.
Whether it’s restoring the luster to a vintage car’s chrome or ensuring the sterility of medical equipment with a nebulizer’s gentle mist, the right tool for the job is just within reach. And for those seeking eco-friendly options, our aqueous parts washers offer powerful cleaning without compromising the planet’s health.

Why Choose JenFab Aqueous Parts Washers?

Dive into our collection and discover the perfect aqueous parts washer to meet your needs. Whether it’s a Rotary Drum Washer or the LeanClean 360, we have the technology to revolutionize your cleaning process. Contact us to learn more about our products, request a demo, or discuss your specific cleaning challenges. With our advanced solutions, prepare to witness a cleaning transformation like no other. Here at JenFab, we offer:
  • Innovative Features: From smart control panels to automatic detergent dispensers, experience the future of cleaning.
  • Versatility: A wide range of models and accessories ensures a perfect fit for every business size and type.
  • Sustainability: Eco-friendly options for businesses committed to reducing their environmental impact.
  • Durability: Built to last, with stainless steel components and corrosion-resistant finishes.
  • Expert Support: Comprehensive training and responsive customer service, ensuring your investment is protected.

Need Help in Selecting an Aqueous Washer?

Get insights from JenFab experts specializing in cleaning solutions! Contact us for individualized guidance on the right washer type and solution for your application.
Talk to a Professional

Tailored Solutions for Every Cleaning Challenge

Understanding that no two cleaning tasks are the same, we offer customizable options to suit your specific needs. Whether it’s the delicate precision required for circuit boards or the robust power needed for engine parts, our parts washers adapt.

Sustainability at Its Best

In an era where environmental responsibility is paramount, our aqueous parts washers stand out. Utilizing water-based cleaning solutions, these machines offer an eco-friendly alternative to solvent-based systems. Our commitment to green cleaning practices significantly reduces hazardous waste and conserves water without sacrificing performance.

Beyond Cleaning: A Comprehensive Support System

Purchasing an aqueous parts washer from us means more than just acquiring a machine; it signifies a partnership. With on-site training, 24/7 customer support, and an extensive network of distributors, we ensure your operations run smoothly. From troubleshooting tips to upgrade options, we’ve got you covered.

Discover the Difference Today

Explore our diverse range of aqueous parts washers and experience the difference in cleanliness, efficiency, and sustainability. Whether you’re in need of a kitchen-grade cleaner for your restaurant or an industrial-strength washer for your manufacturing facility, our solutions are tailored to meet your needs.
With additional features like pressurized sprayers, vacuum extractors, and ultrasense controls, our washers are not just machines but partners in your quest for pristine results.

How Aqueous Parts Washers Work

Aqueous parts washers provide a safe and environmentally conscious alternative to solvent-based parts cleaning. Their cleaning power comes from the unique interplay of these key components:

#1 The Cleaning Solution

Aqueous solutions rely on water as their primary solvent, offering a gentler cleaning action compared to harsh chemicals. This foundation is further optimized through carefully selected additives:
  • Detergents. These work much like dish soap, breaking down and emulsifying oils and greases, allowing them to be lifted from the part’s surface.
  • Builders. These soften water and optimize the effectiveness of the detergents for enhanced cleaning power.
  • Specialized Additives. These components provide tailored benefits. Rust inhibitors protect metal components, dispersants break down solid particles, and biocides maintain solution health by preventing bacterial growth.
  • Chemistry Selection. Selecting the right cleaning solution is crucial. Key factors to consider include:
    • Contaminant Type: From oils and greases to metal shavings, ink, and biological residues, different cleaning formulas are optimized to target specific types of contaminants.
    • Part Material: The cleaning solution must be compatible with the materials of the part (steel, aluminum, plastics, etc.) to prevent damage.
  • Temperature. Aqueous cleaning solutions generally work best at elevated temperatures (up to near-boiling), as heat softens contaminants, reduces surface tension, and speeds up chemical cleaning reactions.

#2 Agitation

  • Spray Nozzles. Parts are blasted with high-pressure jets of heated solution. This direct force physically dislodges surface contaminants and washes them away.
  • Immersion & Turbulence. Fully submerging a part ensures the solution reaches all surfaces. Pumps and mechanical movement create turbulence within the cleaning tank, further breaking down and flushing away grime.
  • Mechanical Action. Parts washers often provide greater cleaning power through:
    • Basket Rotation: Gently tumbling parts in a basket ensures even exposure of all surfaces to the cleaning solution.
    • Vibration: Agitation through vibration intensifies cleaning action, making it ideal for dislodging stubborn contaminants or cleaning heavier parts.
  • Ultrasonics (Optional). This highly effective technique uses high-frequency sound waves to create microscopic bubbles in the solution. These bubbles implode violently (a process called cavitation), creating a scrubbing action that reaches into even the most complex crevices and internal structures.

#3 Filtration

An essential part of the cleaning process involves maintaining the purity of the cleaning solution itself. Aqueous parts washers employ filtration systems to:
  • Particulate Removal. As contaminants like oils, dirt, and metal shavings are removed from parts, filters continuously trap and remove them. Filtration systems range from simple mesh screens to sophisticated multi-stage setups, ensuring the solution doesn’t redeposit debris onto cleaned parts.
  • Oil Skimmers (Optional). Many washers integrate oil/water separators, like skimming belts, to continuously remove floating oils and greases. This significantly extends the useful life of the cleaning solution, minimizing maintenance requirements and reducing waste generation.

#4 Rinsing & Drying

The final steps in aqueous parts washing focus on eliminating cleaning solution residue and ensuring proper drying:
  • Rinse Stages. Many automated washers include multiple rinsing stages. These progressive rinses use increasingly clean or purified water to fully remove any residual cleaning solution fully, ensuring no chemical residue remains that could interfere with downstream processes or the part’s final use.
  • Drying. Thorough drying is critical to prevent flash rusting on metal parts or the formation of contamination spots. Common drying methods include:
    • Forced Air. Heated air is blown over the parts to accelerate evaporation rapidly.
    • Heating. Directly heated components within the washer evaporate moisture from the part’s surface.

Aqueous Parts Washer Fluid: What Type of Fluid Do They Use?

Aqueous parts washers rely on water-based cleaning solutions instead of traditional solvent-based cleaners. These water-based fluids offer several advantages, including:

  • Enhanced safety: They pose lesser risks to users compared to solvents, reducing exposure concerns and associated health problems.
  • Environmentally friendly: Many formulations are biodegradable and cause less harm to the environment than solvent alternatives.
  • Effective cleaning: When combined with heat and agitation, they can efficiently remove tough grime and contaminants from various parts.

Understanding Aqueous Parts Washer Fluids

These fluids come in various formulations and concentrations to cater to diverse cleaning requirements. Here’s a breakdown of some key aspects:
  • Composition: The primary component is liquid H20. This water may be blended with detergents, surfactants, and corrosion inhibitors.
  • Cleaning action: While water itself doesn't dissolve oil and grease, detergents and surfactants act as emulsifiers, breaking down these contaminants into smaller particles for easier removal.
  • Biodegradability: Look for formulas labeled biodegradable for a more environmentally responsible choice.

Choosing the Right Fluid:

Selecting the most suitable aqueous parts washer fluid depends on several factors:
  • Parts being cleaned: Different materials may require specific cleaning properties. For example, delicate parts might need gentler formulations.
  • Soil type: The type of grease, oil, or dirt you need to remove will influence the cleaning power required. Heavier soils might necessitate more robust formulas.

Remember: Always follow the manufacturer’s instructions for handling and using aqueous parts washer fluids.

By understanding the type of fluid used in aqueous parts washers and making informed choices based on your specific needs, you can ensure efficient and safe cleaning of your parts.

Additional Considerations:

  • Price: Aqueous fluids can vary in price depending on brand, size, and features.
  • Bio-degreasers: Consider bio-degreaser options for heavy-duty cleaning tasks.
  • Fountains and Sprayers: Choose fluids compatible with your commercial or home washer's fountain or spray system.
  • Circulating vs. Non-Circulating: Select fluids designed for circulating or non-circulating washer systems.

Where to Buy:

You can purchase aqueous parts washer fluid from various sources:
  • JenFab: We offer a comprehensive selection of fluids and parts washer equipment.
  • Distributors. At JenFab, our distributors help us reach new customers and markets, bringing our aqueous parts washers to more businesses. Do you want to become a distributor for JenFab Cleaning Solutions? Fill out this form for more information.

The Role of Water Quality in Aqueous Parts Washers

The effectiveness of an aqueous parts washer is not solely dependent on its mechanical prowess but also on the quality of one of its most critical components: water. Hard water, often laden with minerals, can impede the cleaning process, leaving residues on parts and diminishing the performance of the washer.
Solutions like water softeners and conditioners are integral, ensuring that every drop of water contributes to a spotless clean.

Aqueous Washer Types & Their Application Strengths

Cabinet Washers

  • Most versatile. High-pressure sprays, multiple cleaning zones, and automation suit them to diverse requirements. Variations like conveyor or front-load cater to specific geometries and workflows.

Immersion Washers

  • Agitation, ultrasonics, and long dwell time tackle the heaviest or most intricate contaminants. Simple top-loading or agitated dip tanks provide options depending on budget and space.

Rotary Drum Washers

  • Best for cleaning bulk items efficiently. Continuous drum action ensures all surfaces are exposed to the cleaning solution. Good for fasteners, small castings, etc.
Learn more about our rotary drum parts washers

Specialized Washers

  • Pass-through tunnel design accommodates very high production volumes of similarly shaped parts. Custom solutions adapt to unique component sizes or highly controlled cleaning needs.

Important Note: The cleaning solution chemistry always plays a critical role, regardless of the washer type. JenFab’s expertise in this area ensures selecting the proper detergents and additives to complement your selected equipment perfectly.

Considerations When Choosing an Aqueous Parts Washer

The decision about which aqueous parts washer to invest in goes beyond its core cleaning capabilities. To get the most out of your system, it’s vital to consider numerous factors. Begin by evaluating your size and capacity needs. Ensure the washer easily handles your largest parts and provides ample space for loading and movement within the cleaning chamber.
For maximum efficiency, assess whether your workflow benefits from batch cleaning, individual part washing, or a system designed for continuous, inline parts processing. Plan for potential growth in production volume or changes to part complexity, as these may impact your initial washer choice.

#1 Machine Compatibility

Equally important is material compatibility. The cleaning solution you choose must be formulated for the metals, plastics, or other materials present in your parts to prevent any damage. It’s crucial also to verify that the washer itself – the tank, internal components, seals, etc. – can withstand the chosen cleaning chemistry without deterioration.
The level of automation plays a significant role as well. Determine whether manual loading and unloading are feasible or if an automated washer would bring significant gains in productivity and labor savings. For processes with strict standards, automated washers, and programmable cycles ensure reliable, repeatable cleaning results.

#2 Environmental Regulations

Environmental regulations and your company’s sustainability goals deserve careful attention. Ensure your chosen system adheres to all local and federal environmental regulations regarding VOC emissions, wastewater discharge, and disposal.
Some industries, like healthcare and aerospace, face even stricter requirements. Even where not strictly mandated, choosing an aqueous system naturally aligns with environmentally responsible manufacturing practices.
Don’t overlook long-term operational costs. Compare upfront prices across systems, factoring in the cost of detergents, additives, and any wastewater treatment needed. Include utility usage (water, heat, electricity), labor savings associated with automation, and preventative maintenance.

Finding the Right Vendor

Finally, the right vendor brings invaluable support. Prioritize companies with reliable reputations and in-depth knowledge of industrial cleaning. Ensure they offer installation assistance, comprehensive warranties, easy access to spare parts, and the technical expertise to assist with everything from cleaning solution selection to future process optimization. Remember, it’s not just the washer but the expertise and ongoing support that guarantees the best investment for your business.

Supporting Your Business with Comprehensive Cleaning Solutions

The availability of comprehensive cleaning solutions supports businesses in maintaining their operational standards. From pneumatic cleaners for automotive parts to gentle nebulizers for medical instruments, ensuring that businesses have access to the tools they need to keep their environments clean and compliant with regulatory standards is part of the JenFab difference.
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Advanced Cleaning Kits and Accessories

Our bucket and bin systems, complete with lids and spouts, are just the beginning. We offer an extensive range of accessories and custom cleaning and design engineering services to help you achieve the clean you need.

Cutting-Edge Technology for Unrivaled Results

At the heart of our aqueous parts washers lies advanced motor technology, offering unmatched cleaning power with expert precision. Whether you’re dealing with oily machinery or crystal-clear optics, our washers provide the cure. With redline performance and eco-friendly options — including water-saving features and biodegradable detergents — we’re committed to exceeding environmental standards.

Custom Solutions for Diverse Needs

The need for tailored cleaning solutions is universal — especially in the commercial parts cleaning space. Enter the realm of custom kits and mounted systems, where every industrial aqueous parts washer is engineered to meet the unique demands of its environment.
The ability to customize and adapt cleaning equipment to meet specific needs is a hallmark of modern industrial washers. From the modular design of systems that allow for the addition of extra tubs and spouts to the development of specialized kits for unique applications, JenFab is at the forefront of innovation.
Whether it’s a compact bench model for small components or a robust floor-mounted system for large-scale operations, the emphasis on customization is clear. Here at JenFab, these systems are not just tools but partners in productivity, designed to keep pace with the ever-evolving demands of industry.
Our customizable solutions are particularly valuable in industries with unique cleaning requirements, such as the aerospace sector, where precision and reliability are paramount. By offering a range of accessories and modifications, these systems ensure that every cleaning challenge is met with an effective and efficient solution.
Learn More About Our Custom Design Services

Aqueous Cleaning Solutions & Their Applications

The heart of your aqueous parts washer is the cleaning solution itself. While the machine provides heat and agitation, it’s the chemistry that gets the tough work done. Let’s explore the types of solutions used, how they benefit the environment, and the best ways to manage them.

Chemistry Guide (degreasers, rust inhibitors, etc.)

Aqueous cleaning solutions are formulated to tackle specific contaminants and to ensure compatibility with diverse part materials:
  • Degreasers: Their job is to lift and remove oils, greases, cutting fluids, and other oily residues. A range of formulations exist, from gentle options to industrial-strength versions designed for heavily soiled parts.
  • Alkaline Cleaners: Used alone or in combination with degreasers, alkaline solutions excel at removing particulate matter, shop soils, and certain surface oxides.
  • Rust Inhibitors: Protection for ferrous metals is vital! These additives can be included in the cleaning solution or in rinse stages to prevent flash rust from forming on freshly cleaned parts.
  • Specialized Additives: This broad category includes anti-foaming agents (necessary for vigorous agitation), water softeners (for certain regions), and biocides that prevent bacteria or microbes from 'spoiling' the cleaning solution.

Environmental Impact

One of the key drivers in switching to aqueous parts washers is their superior environmental profile compared to solvents. Aqueous solutions boast:
  • Lower VOCs (Volatile Organic Compounds): This directly benefits air quality inside your facility and contributes less to broader air pollution concerns.
  • Safer Components: Often contain biodegradable surfactants and minimal hazardous materials, leading to easier waste handling.
  • Easier Waste Disposal: In many cases, spent solutions can be treated on-site, potentially making the transition from solvents far less daunting.

Solution Management and Maintenance

Keeping your solution working at its peak involves a few key actions:
  • Concentration Monitoring: Using simple tools (titration, refractometer), ensuring your solution strength remains in the desired range is key to consistent cleaning power.
  • Filtration: Bag filters, cartridge systems, or oil skimmers keep debris from harming parts or shortening solution life.
  • Waste Disposal: Always comply with local regulations for discharge or use professional services specializing in responsible handling of spent solutions.

Best Practices for Solution Choice

  • Partner with Experts: Suppliers like JenFab offer solutions tailored to common scenarios and can guide you based on your parts and contamination levels.
  • The Importance of Rinsing: Prevent dried spots and residue issues by having appropriate rinse stages or tanks included as part of your cleaning system.
  • Thorough Testing: Always trial a new solution with sample parts, looking for efficacy and any potential for material incompatibility.
  • Maintenance Matters: Keeping your tank clean, solution filtered, and operating concentrations maximizes long-term cost-effectiveness.
  • Remember: Waste disposal guidelines evolve, so consulting local authorities and obtaining expert guidance from your solution supplier is a cornerstone of safe and compliant aqueous cleaning.

More On JenFab’s Eco-Friendly Cleaning Solutions

In our commitment to sustainability, our aqueous parts washers use water-based cleaning fluids, significantly reducing the need for hazardous chemicals. Paired with our advanced recycling systems, these washers not only minimize waste but also conserve water, making them a green choice for businesses conscious of their environmental impact.

“With our smart, eco-friendly designs, we’re not just meeting current needs; we’re anticipating tomorrow’s challenges across automotive, medical, and high-tech manufacturing. JenFab isn’t just cleaning parts; we’re driving the next wave of manufacturing efficiency.” – Jim Chew, CEO

The Power of Innovation

Our washers are enhanced with the latest technology, including touchscreen controls and programmable cycles, offering unparalleled ease of use. The integration of smart features like automatic detergent dispensing and energy-efficient motors ensures that every wash is both effective and economical.

Designed for Durability

Constructed with high-quality materials, including stainless steel and corrosion-resistant components, our aqueous parts washers are built to last. From the sturdy bins and tubs to the robust spout and faucet designs, every element is engineered for durability and performance.

Safety and Operational Guidelines

Aqueous parts washers offer a significant safety advantage over solvent-based systems. However, it remains crucial to implement safety protocols and best practices in your operations. These measures contribute to operator safety, optimal equipment performance, and environmental compliance.

Aqueous Solutions Safety

Your primary safety reference for any cleaning solution is the Material Safety Data Sheet (MSDS). It details potential health risks, recommended handling precautions, storage methods, and what to do in case of accidental exposure.
Based on the MSDS guidance, choose appropriate Personal Protective Equipment (PPE). Gloves, eye protection (goggles or face shields), and chemical-resistant aprons are often necessary to prevent solution contact with skin and eyes. Adequate ventilation, especially when using heated solutions, prevents excessive vapor buildup.
You can also consult your parts washer manufacturer or solution provider if you have concerns about ventilation requirements. It’s imperative to know the location of eye wash stations, showers (if mandated), and general first-aid kits. Familiarize your team with symptoms of chemical exposure and proper emergency response measures.

Proper Parts Washer Operation

Thoroughly review the operation manual for your specific model of aqueous washer. Prioritize understanding safe loading limits, recommended wash cycle settings, and all scheduled maintenance tasks.
Never exceed the washer’s designed load capacity, as this leads to subpar cleaning, risks damage to both parts and internal components and shortens the machine’s overall lifespan.
Adhere to temperature ranges mandated for safe use. Excessive heat poses burn risks, and some chemistries lose effectiveness outside specified ranges. When in doubt about the compatibility of plastic, composite, or sensitive metal parts with your wash solution, always consult your solution provider.

Safe Waste Disposal Practices

Understanding and abiding by local and regional regulations governing wastewater disposal and spent cleaning solutions is paramount. These ordinances can vary significantly between locations, so it’s vital to research and educate yourself about requirements specific to your operations.
Consult with your solution provider or reputable waste disposal service to help classify and analyze your waste materials. This process guides you in understanding safe disposal methods. In many cases, filtering your cleaning solution and using technologies like oil skimmers helps prolong the solution’s life.
This strategy not only improves cleaning results but directly leads to lower waste volumes and disposal costs.

Preventative Maintenance Recommendations

Proactive maintenance extends the life of your aqueous parts washer. Perform regular visual inspections of all machine components, looking for leaks, worn or damaged seals, and any malfunctions with spray nozzles, pumps, or filters. Filter replacement should adhere strictly to the manufacturer’s recommendations.
Dirty filters decrease performance, strain pumps, and degrade the quality of your cleaning solution. Monitor your cleaning solution’s chemical concentration and pH levels following procedures specific to your chemistry. Regularly scheduled tank clean-outs prevent the buildup of sludge, maximizing solution effectiveness and preventing the harboring of contaminants within your washer.

Enhancing Safety with Advanced Features

Safety remains paramount in the design and operation of industrial cleaning equipment. Features such as fusible links in parts washers and automatic shut-off functions in submersible pumps are not just advancements; they are essential components that protect operators and environments alike.
From the engineering floors of manufacturing factories to the facilities of pharmaceutical companies, we ensure every device is equipped with these safety measures.

Additional Notes

Comprehensive training is non-negotiable for everyone interacting with the parts washer. Proper safety protocols and operating procedures must be reinforced continuously. Maintain accurate records of all equipment maintenance, solution changes, and waste disposal. This practice both simplifies any compliance checks and can help optimize your process by revealing trend information over time.
By emphasizing safety, following outlined operating procedures, and investing in proper maintenance, you ensure a positive environment for your operators, protect your equipment and uphold environmental standards.

Benefits of Aqueous Over Solvent-Based Washers

While solvents once dominated the cleaning scene, aqueous solutions present undeniable advantages across a spectrum of concerns. Beyond environmental compliance, a well-chosen aqueous washer brings tangible benefits to worker health, process efficiency, and even your bottom line.

Improved Worker Safety

  • Reduced Toxic Exposure: Typical aqueous cleaning solutions dramatically lower VOC (volatile organic compound) exposure for those using or maintaining the washer. Inhaling VOCs can be detrimental over time. Additionally, these cleaning solutions pose much less risk of contact burns or chemical irritation compared to the harsher chemicals in many solvents.
  • Decreased Fire Risk: With most aqueous solutions being non-flammable, the fire hazard associated with solvent storage and use is largely eliminated. This improvement lowers the risk on your shop floor and potentially leads to fewer insurance or inspection hassles.
  • Improved Work Environment: The harsh chemical odors and fumes associated with many solvents negatively impact air quality, making long-term exposure an ongoing concern. With aqueous washers, this problem dissipates. This results in a healthier and more pleasant workplace – which not only boosts morale but can support worker retention and attract talent.

Environmental Responsibility

  • Lower VOC Emissions: Reducing VOC release is healthier for your surrounding neighborhood and a key element in air quality compliance. With air quality regulations often getting stricter, investing early in aqueous solutions helps navigate future regulatory pressure.
  • Easier Waste Handling: Compared to the hazardous waste designation many spent solvents carry, aqueous wastewater disposal or on-site treatment is frequently less troublesome. Minimizing hazardous waste reduces your disposal costs and simplifies regulatory compliance.
  • Sustainable Practice: Using water, biodegradable detergents, and practices like in-house solution recycling align your practices with public demands for environmentally conscious corporations. This is far more than a PR win – it aligns with growing customer and employee expectations for sustainable choices.

Reduced Regulatory Burden

  • Fewer Restrictions: In many locations, aqueous systems either exempt you entirely from strict VOC tracking and limitations imposed on solvent users, or lower your exposure limits enough to reduce burdensome inspections or permitting requirements.
  • Potential Compliance Incentives: As environmental regulations around solvent use continue to tighten, proactively converting to an aqueous system puts you ahead of the compliance curve. This avoids costly last-minute equipment changes or costly compliance measures down the line.

Comparable or Superior Cleaning Power

  • Modern Chemistries: Don't assume all aqueous parts washer cleaners are weaker! Cutting-edge aqueous solutions have become incredibly sophisticated, surpassing solvent strengths in many grime removal applications. Many even specialize in targeted contaminant removal, offering solutions far more specific than broad-spectrum solvents.
  • Process Enhancements: Heated aqueous solutions, powerful spray nozzles, mechanical agitation, and ultrasonic options expand what this water-based approach can handle. It truly unlocks customization to tailor the cleaning process to the exact type of soiling your parts have, and their particular complexities.
  • Ideal for Complex Geometries: Aqueous spray washers, especially when incorporating targeted agitation and ultrasonic processes, often clean deep within intricate parts in ways simple solvent soaking never could.

Cost-Effectiveness (Over the Long Term)

  • Reduced Solution Costs: While specialized aqueous formulas may carry a higher initial cost, they often offset this through a longer working life and options for on-site filtration/treatment extensions. In contrast, solvents can evaporate more quickly, necessitating frequent and expensive replacement.
  • Lower Regulatory Costs: The elimination of hazardous waste manifests, reduced permitting fees, and less time spent on regulatory compliance paperwork directly saves operating dollars.
  • Worker Wellbeing: Healthier workers take fewer sick days and are more likely to stay long-term. While difficult to quantify, reducing exposure to chemicals has an eventual indirect positive impact on productivity and healthcare costs associated with workplace risks.

Steps to Consider When Selecting an Aqueous Parts Washer

Choosing the right parts washer is about aligning its capabilities with your cleaning challenges and operational realities. With that in mind, it’s important to consider the following factors carefully.

The Size of the Part to Clean

Measure the largest part you anticipate cleaning – not just length/width, but the full 3D space it occupies. Tank dimensions directly limit what fits. A few oversized parts justify larger units, while small components often do well with batch washing.
Also, be realistic about handling: does the part even fit through doors, into elevators, etc., to reach your wash area?

How Many Parts to Process:

  • One-offs vs. Batch Cleaning: Low volume favors simple setups. Continuous process lines may call for conveyor models.
  • Cycle Time Matters: Do you need one part done ASAP, or is leaving a tank running while other work happens acceptable? This influences features like heated solutions, aggressive spray action, etc.

Your Cleanliness Specifications

  • "Barely Dirty" vs. Medical-grade: Simple rinses are far different from removing embedded contaminants or meeting regulatory standards.
  • Precision Cleaning: Does the washer ensure every particle is removed, avoiding reintroduction after washing? Choices of advanced filtering, rinse processes, or ultrasonic elements become vital.

The Next Step in Manufacturing

Is the part immediately going to final assembly? Drying methods (heated blow-offs, etc.) matter, as do temporary rust inhibitors incorporated into the final wash cycle.
  • Prepping for Coating/Plating: Specialized washer chemistries and rinse setups ensure surface pre-treatment needs are met, guaranteeing later bonding processes succeed.

Your Facility's Space and Size

  • Floor Space Available: When selecting an industrial parts washer, look beyond its footprint to ensure adequate surrounding space for loading/unloading parts, servicing the unit, and moving materials with lift equipment. Careful measurement of these peripheral floor space needs will help optimize the installation process.
  • Ventilation & Fume Control: Heated units, and certain detergents require air exhaust to stay safe, possibly taking up room and factoring into setup costs.
  • Electrical & Utility Constraints: Match a washer's power demands to what your space has. Upgrading old wiring becomes an add-on cost!

Important Reminders

No “One-size-fits-all”: What works for a neighboring shop isn’t guaranteed to meet YOUR needs.
  • Expert Guidance: Consultants and reliable washer vendors provide invaluable tailored advice based on your parts, process, and budget.
  • Think Future Growth: If expecting your business to scale, a slightly oversized washer allows for flexibility down the road.

Proper Parts Washer Operation and Maintenance

Operating and maintaining your aqueous parts washer correctly is vital to ensure ongoing safety, cleaning efficiency, and longevity of the machine. Follow this list of guidelines for key components:

How to Wash Parts

  1. Carefully load parts into the wash chamber without overloading.
  2. Ensure any part fixtures or baskets securely hold items during washing.
  3. Run wash cycles based on part soil levels and manufacturer guidance. Overwashing risks part and machine damage.
  4. Allow completed cycles to fully rinse and dry parts before unloading.

To Wash Pump

  1. Visually inspect pumps before each use for leaks or damage.
  2. Confirm adequate pump pressure/flow for specific washing needs.
  3. Apply proper filtration to help prolong pump life.
  4. Follow scheduled service intervals per manufacturer specifications.

Washing Pump Parts

  1. Use correct solvents and methods when cleaning pump components to avoid damage.
  2. Ensure components are fully dry before reinstalling to prevent water contamination and reduced component lifespan.
  3. Replace worn seals, gaskets, valves, pump heads, etc. when needed to maintain optimal performance.

What Size Gallon Parts Washer Is Right for Me?

Great question. From a 20 gallon parts washer to a 40 gallon parts washer and more, bigger isn’t always better when it comes to parts washers. Picking the right size involves considering these factors:

Start with Your Parts

  • Dimensions: Measure the largest part you envision cleaning – not just length/width, but how it fills 3D space. The tank needs to fit this without cramming, ensuring cleaning solutions reach all areas.
  • Batch Quantity: Do you work with single, bulky items or frequent batches of smaller pieces? Overcrowding a tank hinders cleaning, even if those parts technically "fit" individually.
  • Material Matters: Cleaning fragile items restricts how harsh your process can be. A larger tank may let you soak with a gentler solution, while smaller volumes demand aggressive solutions with matching filtration to avoid rapid contamination.

Think About Cleaning Intensity

  • Light Dust vs. Heavy Grime: Removing caked-on residues will likely require a larger tank size to accommodate features like strong pumps, multiple spray zones, and potentially heating elements.
  • Speed Expectations: Need one part prepped for painting ASAP? You can manage this manually within a smaller unit. Cleaning an entire day's worth of output calls for a solution sized to match, whether that means larger tanks or specialized multi-tank designs.

Don't Forget about Practicalities

  • Workspace Constraints: Washers occupy more than just tank space! Allow room for loading/unloading, and if it's heated, space for ventilation to handle evaporation.
  • Utilities: Large volumes mean longer heat-up time and greater electrical draw. Check if your building can accommodate the washer you dream of!
  • Solution Usage: Larger tanks mean a greater cost when changing cleaning solutions. Balance this expense against the benefits of more advanced equipment in the correct size.

The Big Question: Growth

If you anticipate the types of parts or your overall workload volume going UP in the future, a slightly oversized washer offers flexibility to adapt your process seamlessly.
JenFab offers a wide range of aqueous parts washers in various sizes — from 5 gal to 500 gal and beyond, and concentrated options to suit your cleaning needs and budget.

Determining the Right Type of Gallon Parts Washer for Your Business

Choosing a parts washer isn’t just about the gallon capacity of its tank. Consider these factors alongside tank size to ensure your investment truly supports your needs:

Part Size & Batch Volume

  • Individual & Small Batch Cleaning: If you handle mostly small components or one item at a time, even compact tank sizes can work. For smaller components, tank depth matters more than simply length or width.
  • Large Parts: Bigger items directly dictate minimum tank dimensions. However, if you routinely clean several hefty parts in a batch, you need excess space in the tank to avoid overcrowding, which will limit cleaning action.
  • Growth Expectations: If you anticipate a larger future workload/larger component types, slightly oversizing ensures your washer won't quickly become a bottleneck.

Cleaning Process Considerations

  • Delicate vs. Robust Items: Fragile parts limit your ability to go all-out with aggressive pumps and jets. A larger tank allowing for gentler soaking (aided by mild detergents) may be the solution.
  • Contaminant Types: Stubborn, baked-on grease? Simple dust removal? This defines needed pump power, filtration methods, and even if heating helps or hinders. Larger capacities open up options for multiple solutions (a tank for pre-clean, another for a final rinse, etc.).
  • Frequency of Use: Occasional deep cleaning sessions can rely on larger batches within an adequately sized tank. Continuous processing calls for features tailored to ongoing use – think oil skimmers, automated solution monitoring, etc.

Space & Workflow

  • Footprint Beyond the Washer: Loading/unloading needs clearance on all sides. Large parts also mean maneuvering material handling equipment (hoists, dollies) around your designated washing zone.
  • Integration with Other Processes: Assembly directly after cleaning? You likely want tank size accommodating a typical "day's worth" of parts to make those workflow stages align nicely.
  • Utility Demands: Don't overlook that tank size relates to heating time, electrical hookup needs, etc. A large washer outmatched by your old circuit breaker ISN'T the right fit!

Cost, Not Just Gallons

It’s tempting to get fixated on tank capacity, but remember:
  • Features: Two 50-gallon washers aren't equal just because the tank holds the same. High-pressure pumps, multiple agitation techniques, and add-ons increase the functionality even within seemingly-comparable gallon models.
  • Solution Change Over: A gigantic tank doesn't help if you use specialized (and expensive) detergent that mandates frequent batch changes. Balancing cleaning effectiveness with solution cost matters.

Getting Expert Advice

Reputable vendors don’t simply want to sell the largest unit. Discuss your specific parts, production goals, and limitations. Their guidance based on real-world use is often critical in finding the most efficient size choice.

SUPPORT AND MAINTENANCE: BEYOND THE SALE

Our commitment to you extends far beyond the initial purchase. We ensure your team is well-equipped with our aqueous parts washers. Our 24/7 customer support, onsite maintenance services, and access to a wide network of parts distributors mean that help is always at hand. Here at JenFab, you’re never alone in your quest for the perfect clean.
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What Are the Different Washer Parts for an Aqueous Parts Washer?

Aqueous parts washers, while varied in complexity, share core components responsible for their cleaning action. Understanding these parts lets you troubleshoot issues better, pick the right features for your needs, and even compare between washers more effectively.

Core Components

  • Tank/Basin: The central reservoir holding the cleaning solution. Sizes are often measured in gallons and constructed of varied materials (stainless steel, specific plastics) based on compatibility with chosen detergents.
  • Pump: Provides the force for spray-based washers. Ratings consider pressure (PSI) and flow rate (GPM). Low-pressure systems handle light work, and higher values are needed for heavily soiled parts.
  • Heater: Many units rely on heated solutions. Options include electric elements, heat exchange units tied to boilers, or in basic designs, just space for an external hot water feed. Temperature control may be simple on/off or precise thermostats.
  • Spray Nozzles: Dictate spray pattern, force, and sometimes part coverage. Can range from fixed, wide-fan nozzles to adjustable patterns or even targeted jet manifolds on specialty washers.
  • Filtration System: Protects the pump, prevents recontamination of parts, and extends cleaning solution life. Options include simple mesh filters, oil skimmers (belt/disc), and larger media-based filters for fine debris capture.

Components on Specialized Washers

  • Agitation Systems: Bubblers for immersion tanks, basket rotation drives and motors, ultrasonic transducers, and their power generators.
  • Work Supports: From basic mesh platforms to complex parts baskets, often customized for specific components being cleaned.
  • Cabinet & Housing: Enclosures range from splash guards to completely sealed cabinets for automated parts movement within wash/rinse chambers. Material choices matter due to heat/chem exposure.
  • Controls: Basic timers to digital, programmable panels with options for process parameter tracking or cycle customization.

Additional Parts & Considerations

  • Plumbing: Tubing type, valves, and fittings must all meet chemical compatibility needs and safety codes for operating pressures.
  • Spray Wands: Manual wands often exist even on automated units for pre-clean, rinsing, or targeting difficult areas.
  • Ventilation: Heated washers, certain solutions, and confined spaces may require air exhaust or fume filtering systems to maintain healthy workplace conditions.
  • Accessories: Add-ons include worktables attached to the unit, spill containment measures, specialized nozzle attachments, and many more.

Important Notes

  • Part Diagrams: Refer to your specific washer model's instruction manual for detailed illustrations.
  • Wear Items: Seals, gaskets, certain filter types, etc., are considered "consumables" and have an expected lifespan requiring replacement. Factor this into ownership costs.
  • Material Compatibility: Always consult washer manufacturers about materials your chosen cleaning solutions are compatible with. Choosing the wrong type for your work and washer parts can cause premature failure, leaks, and potential safety hazards.

What if I Need a Parts Washer Replacement? A JenFab Perspective

We get it – even rock-solid parts washers don’t last forever. JenFab believes in making informed decisions about equipment and maximizing value. Whether your parts washer is facing major repairs or your cleaning needs have changed, here’s what to consider before opting for replacement:

When Does Replacement Make Sense?

  • Costly Repairs on the Horizon: Big-ticket issues (tank leaks, pump replacement, etc.) especially on an older washer aren’t cheap, and they often signal it's time to rethink. New units with warranties beat sinking money into a machine with an unpredictable lifespan ahead.
  • Your Shop's Evolving: Outgrowing tank size? Dealing with tougher grime than before? When your washer is constantly the bottleneck and not the answer, upgrading your parts washer streamlines workflows and unlocks new business potential.
  • Outdated & Unsafe: Worn-out wiring, missing guards, etc., compromise your shop's safety. Sometimes it's more reliable to start fresh instead of endlessly patching an old model just to comply.
  • When Modern Solutions Just Work Better: New detergents, advanced spray options, and smarter features mean today's washers provide cleaning muscle far beyond what legacy systems can manage.

Let's Crunch Some Numbers

  • Get those Repair Quotes: Compare a detailed fix estimate to the investment in a new, similarly sized JenFab machine. Factor in downtime, not just upfront fix costs.
  • Production Losses: Can you afford a sudden parts washer failure and the delays that follow? Sometimes the faster turnaround in getting a new, reliable washer in place pays for itself.
  • Don't Overlook Those Features: JenFab has options: heated solutions, stronger pumps, agitation choices...could that mean faster cleaning, less manual work, and ultimately, greater profit potential?
  • The "What If I Wait?" Risk: Waiting can sometimes make things worse - parts damage, escalating repair difficulty, even missed project deadlines. Upgrading proactively is often far easier on your business.

Additional Factors

  • Trade-In Possibilities: Does your old washer still have some life? JenFab may be able to work with you for trade-in value toward a new unit.
  • Proper Disposal: Getting rid of old washers isn't always as simple as a curbside haul-off. Factor safe, local disposal methods into your planning.

The JenFab Promise – We're Here to Help!

Choosing between the fix and new equipment feels daunting. Talk to the JenFab team! We’ve seen it all and provide clear-cut advice tailored to YOUR shop needs, not just selling the newest washer on the shelf. Sometimes a repair saves the day; sometimes, an upgrade empowers your entire operation. Let’s figure that out together!
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Finding a Replacement Hose for Your Parts Washer

For aqueous parts washers, replacement hoses are usually not user-serviceable components. Disassembling and replacing them might require specific technical expertise and could void warranties. It’s crucial to consult your aqueous parts washer’s manual for any information regarding hose replacement procedures and recommended parts.
If you suspect a hose issue with your aqueous parts washer, it’s recommended to contact the manufacturer or an authorized service technician for proper diagnosis and repair. They can assess the situation, determine the appropriate course of action, and ensure safe and effective repairs.

Navigating the Aqueous Parts Washer Landscape: JenFab Stands Out

While other industrial parts washer companies offer similar products, JenFab distinguishes itself through a combination of exceptional quality, diverse offerings, and unwavering commitment to customer satisfaction.

A Legacy of Expertise in Aqueous Parts Washers

With a longstanding presence in the industry, JenFab has accumulated extensive knowledge in designing and manufacturing reliable, efficient cleaning solutions. This deep understanding translates into superior cleaning performance and proven durability, ensuring your parts washer delivers consistent results for years to come.
Compared to some newer entrants in the market, JenFab’s established track record provides added confidence in our products.

Unmatched Selection to Meet Diverse Needs

Recognizing the varied cleaning requirements across industries, we offer a comprehensive selection of aqueous parts washers. From compact benchtop models to high-capacity floor washers, and even specialized ultrasonic options, you’re sure to find the perfect solution for your specific cleaning challenges.

Unwavering Customer Focus: A Hallmark of JenFab

Here at JenFab, we prioritize exceptional customer service, going beyond simply selling products. Our dedicated team is readily available to assist with expert advice, comprehensive product information, and prompt support.
This commitment to customer satisfaction ensures a seamless buying experience and ongoing confidence in your investment. Forget impersonal service models, our personalized approach fosters trust and builds lasting relationships with you, the customer.
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Beyond Functionality: User-Centric Design Matters

While some industrial cleaning solutions companies may focus solely on core functionalities, we take the extra step to enhance the user experience. Features like intuitive controls, user-friendly design elements, and easily accessible maintenance components contribute to increased efficiency and streamlined operation.
This commitment to user-centric design sets JenFab apart, ensuring your parts washer is not only effective but also convenient and hassle-free to use in your daily operations.

Choosing the Right Partner for Long-Term Success

Selecting an aqueous parts washer is an investment in your workflow and operational efficiency. By prioritizing quality, diverse options, exceptional customer service, and user-centric design, JenFab empowers you to make an informed decision that delivers long-term value and optimal cleaning performance. With our established expertise, commitment to customer satisfaction, and focus on user experience, We stand out as a reliable partner for your aqueous parts washer needs.

Aqueous Parts Washer vs. Kerosene vs. Mineral Spirits Parts Washer: Choosing the Right Cleaning Solution

Selecting the right solvent for your parts washer is crucial for achieving optimal cleaning performance while ensuring safety and environmental responsibility. Three main options emerge: aqueous parts washers, kerosene-based cleaners, and mineral spirits-based cleaners. Each offers distinct advantages and drawbacks, making it essential to understand their differences to make an informed decision.

Aqueous Parts Washers

  • Cleaning Mechanism: Utilize water-based cleaning solutions with detergents and mild abrasives.
    • Benefits:
      • Safe and user-friendly: No harsh chemicals or fumes, suitable for indoor use.
      • Environmentally friendly: Water-based solutions minimize environmental impact.
      • Cost-effective: Reusable cleaning solutions and minimal disposal costs.
  • Potential Drawbacks
    • May not be as effective for heavily soiled parts: Might require longer cleaning times or additional pre-cleaning steps for stubborn grease and grime.
    • Material compatibility: Not suitable for all materials, as some may be sensitive to water.

Kerosene-Based Parts Washers

  • Cleaning Mechanism: Utilize kerosene, a petroleum-based solvent with strong cleaning power.
    • Benefits:
      • Powerful cleaning: Effectively removes tough grease, oil, and grime deposits.
      • Fast-acting: Offers rapid cleaning times.
    • Drawbacks:
      • Highly flammable: Requires strict safety precautions due to a low flash point and potential fire hazards.
      • Strong odor: An unpleasant smell necessitates proper ventilation during use.
      • Environmental concerns: Petroleum-based solvents pose potential environmental risks if not disposed of properly.
      • Health hazards: Inhalation of kerosene fumes can be harmful, requiring proper personal protective equipment (PPE).

Mineral Spirits-Based Parts Washers

  • Cleaning Mechanism: Utilize mineral spirits, a milder petroleum-based solvent compared to kerosene.
  • Benefits:
    • Effective cleaning: Suitable for most general cleaning tasks.
    • Safer than kerosene: Higher flash point and less pungent odor allow for easier indoor use with proper ventilation.
    • Faster evaporation: Leaves minimal residue on cleaned parts.
  • Drawbacks:
    • May not be as effective as kerosene for heavily soiled parts.
    • Still a petroleum-based solvent: Requires proper disposal and poses potential environmental concerns.

Choosing the Right Option

The ideal choice depends on your specific needs and priorities.
For heavily soiled parts with tough grease and oil deposits, kerosene might be effective, but be sure to prioritize safety measures due to its flammability and potential health hazards.
For general cleaning of most parts, including delicate materials, mineral spirits is a safer and more user-friendly option.

For a safe, environmentally friendly, and user-friendly option, aqueous parts washers are a viable alternative, especially for moderate cleaning tasks.

Additional Considerations:

  • Always consult the manufacturer’s recommendations for your specific parts washer model and the materials you intend to clean.
  • Prioritize safety and ensure proper ventilation when using any solvent and wear appropriate PPE.
  • Consider environmentally friendly alternatives. Water-based cleaning solutions are becoming increasingly popular due to their lower environmental impact and safer use.
By understanding the distinctions between these three options, you can make an informed decision that balances cleaning performance, safety, and environmental responsibility when selecting the right solvent for your parts washer needs.

Innovations in Cleaning Technologies: How Aqueous Parts Washers Are Leading the Charge

The advent of green cleaning solutions marks a significant leap in industrial hygiene, blending environmental stewardship with unparalleled efficiency. Advances in biomatic systems and eco-friendly detergents have ushered in a new era, redefining what it means to be clean.
With each cycle, these units employ a meticulously calibrated blend of soft water and detergents, ensuring that every surface — from the intricate gears of a motorcycle to ammunition parts — emerges pristine.

Customization at Its Core

Recognizing the diverse demands of our clients, we’ve equipped our industrial parts washers with customizable settings, including adjustable water temperature, pressure levels, and cycle times. Whether you’re cleaning delicate components or heavy-duty machinery, our washers adapt to your specific requirements, ensuring optimal cleaning without the risk of damage.

Unmatched Efficiency with Adva