Aqueous Parts Washers

Aqueous parts washers combine water-based cleaning chemistries, heat and agitation to remove soils, and are much safer than typical petroleum-based solvents. Jenfab offers heavy-duty and light-duty industrial parts washers in addition to custom and precision cleaning systems. Request a quote today. Our team will help you design a custom parts washer that fits your needs.

Choosing Your Parts Washer

Take these details into consideration before selecting an aqueous parts washer.

The size of the part to clean How many parts to process Your cleanliness specifications The next step in manufacturing Your facility’s space and size

Conveyor Parts Washers

Need a high-volume aqueous cleaning system? Look no further than a conveyor parts washer for processing high volumes of small and large parts. Standard conveyor washers can wash, rinse, apply rust inhibitors or dry parts. Jenfab can modify machines to manually or automatically load parts onto the conveyor.

Rotary Drum Washers

Our rotary parts washer models can clean parts in batches or continuously. High volumes of ammunition, metal stamping and die casting components can move through multiple stages in a rotary drum washer. Our rotary basket washers accomplish precision cleaning for the aerospace, automotive and medical industries.

LeanClean 360 Parts Washers

The LeanClean 360 series brings immersion, spray cleaning and ultrasonics into one automatic, front-loading machine. These parts washers are perfect for high-volume batch, critical or precision cleaning. With 360-degree rotation, you can easily clean parts with blind holes and recesses.

Front-Load Parts Washers

Front-loading cabinet washers rotate parts on a turntable while spraying cleaning solution from all angles. The used cleaning solution is filtered and cycled back through the parts washer. These models are excellent choices for automotive manufacturers, service repair facilities and heavy equipment cleaning.

Top-Load Parts Washers

Are you cleaning parts by hand? Forget pressure washing, scrub tubs and manual cleaning. Compact, top-loading cabinet washers replace manual processes in commercial and industrial applications. Reduce cost and labor by automating your parts cleaning.

Additional Parts Washers

We offer numerous industrial washers to suit your application and facility. All of Jenfab’s standard models can be customized for your parts cleaning needs. Talk to our team about available sizes, multiple washing stages and other customizable options.

Talk To A Professional

Get an aqueous parts washer made for your unique application.

ELEVATE YOUR CLEANING WITH JENFAB’S AQUEOUS PARTS WASHERS​

In today’s fast-paced industrial landscape, where precision and efficiency collide with the need for environmental stewardship, our aqueous parts washer emerges as the quintessential solution. Engineered for excellence, this washer combines state-of-the-art technology with unparalleled versatility to meet the cleaning demands of diverse sectors, from automotive to aerospace.
To help you better understand the benefits of aqueous parts washers and how they can help your business, we’ve compiled a comprehensive database of information on aqueous parts washers, their use, what types may be right for you, and more.

What Are Aqueous Parts Washers?

In the demanding world of industrial manufacturing and maintenance, keeping components clean is essential for machinery longevity, production efficiency, and product quality. Aqueous parts washers revolutionize this cleaning process, offering a powerful, safe, and sustainable alternative to traditional solvent-based cleaning methods.

Aqueous parts washers are specialized cleaning machines that utilize water-based solutions (often combined with detergents, specialized chemistries, and heat) to remove tough contaminants like grease, oil, grime, and machining residues from a wide array of parts. They come in various designs to suit different applications and part sizes.

JenFab’s aqueous parts washers are reshaping industrial cleaning with an eye on the future. As regulations tighten and efficiency demands grow, we are focused on ensuring our systems deliver. We routinely see manufacturers cut cleaning times by a third while slashing chemical costs in half. ” – Jim Chew, CEO

The Role of Aqueous Parts Washers In Industrial Cleaning

From automotive components to aerospace assemblies, aqueous parts washers play a crucial role in many industries. These systems are engineered to:

Types of Aqueous Parts Washers

Aqueous parts washers come in diverse configurations to accommodate different cleaning needs, space constraints, and budgets. Below are the most common types.

Cabinet Washers

Cabinet washers are enclosed machines where parts are cleaned in a dedicated chamber using spray nozzles and sometimes high-pressure jets. There are several variations of cabinet washers, including:

Front-Loading

Vertical Door and Top-Load Industrial Cabinet Washers:

Operations:
Both vertical door and top-load industrial cabinet washers share similar cleaning processes:
  1. Loading. Parts are manually loaded onto a basket or turntable inside the cabinet.
  2. Cleaning Cycle. The chosen cleaning solution (water-based or solvent) is pumped and sprayed throughout the chamber, dislodging contaminants. This can involve multiple wash, rinse, and dry stages depending on the application.
  3. Unloading. Once the cleaning cycle is complete, the door is opened, and the parts are removed.

Key Differences:

  • Door Mechanism:
    • Vertical Door. Lifts vertically like a guillotine, maximizing space within the facility.
    • Top-Load. Opens from the top, requiring more overhead clearance.
  • Loading/Unloading:
    • Vertical Door. Parts can be loaded and unloaded through the same opening or via separate doors for a pass-through configuration.
    • Top-Load. Requires lifting parts directly into the cabinet from above.

Advantages:

  • Thorough Cleaning. Powerful pumps and agitation systems ensure effective cleaning of complex parts with multiple surfaces.
  • Versatility. Can handle a wide range of part sizes and materials due to customizable wash cycles and cleaning solutions.
  • High Volume Processing. Capable of cleaning large batches of parts efficiently.
  • Safety. Enclosed design minimizes operator exposure to cleaning solutions and fumes.
  • Reduced Labor. Automates the cleaning process, minimizing manual intervention.

Ideal Applications:

  • Large or bulky parts. Due to their spacious interiors, these washers are suitable for cleaning items that wouldn’t fit in standard basket washers.
  • Heavy-duty cleaning. Effective for removing stubborn contaminants like grease, oil, and machining fluids.
  • Multiple stage cleaning. Can be customized with various wash, rinse, and dry cycles for complex cleaning requirements.
  • Industries. Commonly used in automotive, aerospace, manufacturing, and other sectors requiring high-precision cleaning.

Conveyor Belt Parts Washers

Rotary

Multi-Stage

Pass-Through

Immersion

Manual models require the operator to load/unload parts and initiate the cleaning cycle while front-loading cabinet washers offer a convenient door for loading parts and are often automated. Conveyor cabinet washers are designed for continuous cleaning, with parts moving through the washer on a belt system.
Cabinet washers are highly versatile and can accommodate a wide range of part sizes while providing different levels of cleaning intensity.

Stationary Aqueous Parts Washers

In addition to traditional cabinet-style washers, there are stationary aqueous parts washer models to consider:

Ergonomic Designs for Enhanced Usability

In the quest for efficiency, the physical design of parts washers has evolved. JenFab models like the LeanClean 360 Rotary Basket Washer, our Rotary Drum Washers, and our Conveyor Belt Washers have all been meticulously crafted with the operator in mind, featuring ergonomic designs that make loading and unloading a breeze.
The addition of features like adjustable stands and mobile bases also allows for a customizable setup that can be tailored to the specific needs of each workspace. This human-centric approach to design not only improves usability but also enhances safety, ensuring that every operation — whether it involves a heavy-duty wringer or a delicate fabric washer — is performed with the utmost care.

Aqueous Parts Washer Accessories

Optional equipment and accessories customize aqueous parts washers:

Quick Tips for Selecting an Aqueous Parts Washer

When choosing the best aqueous parts washer, consider:

To make sure you get the aqueous parts washer that’s right for you, talk to a JenFab professional today and make sure you get the perfect parts washer for your business.

Applications for Industries: Your Versatile Cleaning Powerhouse

JenFab’s aqueous parts washers excel across diverse industries and manufacturing processes. Discover applications where they’re essential for boosting productivity, ensuring reliability, and safeguarding product and environmental standards.

Ammunition: The Role of Aqueous Parts Washers in the Gun Industry

Ammunition: The Role of Aqueous Parts Washers in the Gun Industry
Beyond these core benefits, aqueous parts washers offer additional advantages for the gun industry:
In conclusion, aqueous parts washers are valuable tools for the gun industry, supporting cleanliness, reliability, safety, cost-effectiveness, and environmental responsibility in the maintenance and operation of firearms.
Learn more about work in the ammunition industry below.

Automotive: Degreasing, Surface Prep, and Rust Prevention

Aqueous washers transform automotive cleaning operations for engines, components, and assemblies:
Learn more about our work in the automotive industry below.

Aerospace & High-Precision Manufacturing: Zero-Tolerance Cleaning

Where critical tolerances and absolute cleanliness are essential, aqueous parts washers deliver uncompromised results, preparing parts for further processes or demanding service:

Medical Devices and Pharmaceuticals: Beyond Cleanliness, Assuring Patient Safety

The exacting world of medical device manufacturing demands meticulous cleaning of surgical instruments, implants, and precision-engineered components. Aqueous solutions rise to the challenge:
Learn more about our work in the medical device industry below.

General Manufacturing: Versatility from Cleaning to Finishing

Across the expansive general manufacturing sector, aqueous parts washers deliver reliable performance in various applications, optimizing production lines and improving final product quality:
Learn more about our work in the manufacturing industry below.

Oil & Gas: Tackling Tenacious Contaminants, Safely

In the rugged oil and gas sector, aqueous washers deliver the cleaning power to remove heavy residues and corrosion from equipment exposed to harsh environments.
Learn more about our work in the oil & gas industry below.

Fasteners & Bulk Parts Cleaning: Prep for Efficient, Defect-Free Finishing

Aqueous washers enable high-throughput cleaning of a wide range of small, bulk items
Learn more about our work with fasteners below.

Innovative Cleaning Solutions for Every Need

In the heart of any industry, where the black of grease meets the red of warning lights, JenFab’s innovative solutions and industrial cleaning systems stand ready. With the precision of a surgeon and the power of a bull, these systems — equipped with high-pressure jets and advanced filters — tackle the toughest grime.
Whether it’s restoring the luster to a vintage car’s chrome or ensuring the sterility of medical equipment with a nebulizer’s gentle mist, the right tool for the job is just within reach. And for those seeking eco-friendly options, our aqueous parts washers offer powerful cleaning without compromising the planet’s health.

Why Choose JenFab Aqueous Parts Washers?

Dive into our collection and discover the perfect aqueous parts washer to meet your needs. Whether it’s a Rotary Drum Washer or the LeanClean 360, we have the technology to revolutionize your cleaning process. Contact us to learn more about our products, request a demo, or discuss your specific cleaning challenges. With our advanced solutions, prepare to witness a cleaning transformation like no other. Here at JenFab, we offer:

Need Help in Selecting an Aqueous Washer?

Get insights from JenFab experts specializing in cleaning solutions! Contact us for individualized guidance on the right washer type and solution for your application.

Tailored Solutions for Every Cleaning Challenge

Understanding that no two cleaning tasks are the same, we offer customizable options to suit your specific needs. Whether it’s the delicate precision required for circuit boards or the robust power needed for engine parts, our parts washers adapt.

Sustainability at Its Best

In an era where environmental responsibility is paramount, our aqueous parts washers stand out. Utilizing water-based cleaning solutions, these machines offer an eco-friendly alternative to solvent-based systems. Our commitment to green cleaning practices significantly reduces hazardous waste and conserves water without sacrificing performance.

Beyond Cleaning: A Comprehensive Support System

Purchasing an aqueous parts washer from us means more than just acquiring a machine; it signifies a partnership. With on-site training, 24/7 customer support, and an extensive network of distributors, we ensure your operations run smoothly. From troubleshooting tips to upgrade options, we’ve got you covered.

Discover the Difference Today

Explore our diverse range of aqueous parts washers and experience the difference in cleanliness, efficiency, and sustainability. Whether you’re in need of a kitchen-grade cleaner for your restaurant or an industrial-strength washer for your manufacturing facility, our solutions are tailored to meet your needs.
With additional features like pressurized sprayers, vacuum extractors, and ultrasense controls, our washers are not just machines but partners in your quest for pristine results.

How Aqueous Parts Washers Work

Aqueous parts washers provide a safe and environmentally conscious alternative to solvent-based parts cleaning. Their cleaning power comes from the unique interplay of these key components:

#1 The Cleaning Solution

Aqueous solutions rely on water as their primary solvent, offering a gentler cleaning action compared to harsh chemicals. This foundation is further optimized through carefully selected additives:
  • Detergents. These work much like dish soap, breaking down and emulsifying oils and greases, allowing them to be lifted from the part’s surface.
  • Builders. These soften water and optimize the effectiveness of the detergents for enhanced cleaning power.
  • Specialized Additives. These components provide tailored benefits. Rust inhibitors protect metal components, dispersants break down solid particles, and biocides maintain solution health by preventing bacterial growth.
  • Chemistry Selection. Selecting the right cleaning solution is crucial. Key factors to consider include:
    • Contaminant Type: From oils and greases to metal shavings, ink, and biological residues, different cleaning formulas are optimized to target specific types of contaminants.
    • Part Material: The cleaning solution must be compatible with the materials of the part (steel, aluminum, plastics, etc.) to prevent damage.
  • Temperature. Aqueous cleaning solutions generally work best at elevated temperatures (up to near-boiling), as heat softens contaminants, reduces surface tension, and speeds up chemical cleaning reactions.

#2 Agitation

  • Spray Nozzles. Parts are blasted with high-pressure jets of heated solution. This direct force physically dislodges surface contaminants and washes them away.
  • Immersion & Turbulence. Fully submerging a part ensures the solution reaches all surfaces. Pumps and mechanical movement create turbulence within the cleaning tank, further breaking down and flushing away grime.
  • Mechanical Action. Parts washers often provide greater cleaning power through:
    • Basket Rotation: Gently tumbling parts in a basket ensures even exposure of all surfaces to the cleaning solution.
    • Vibration: Agitation through vibration intensifies cleaning action, making it ideal for dislodging stubborn contaminants or cleaning heavier parts.
  • Ultrasonics (Optional). This highly effective technique uses high-frequency sound waves to create microscopic bubbles in the solution. These bubbles implode violently (a process called cavitation), creating a scrubbing action that reaches into even the most complex crevices and internal structures.

#3 Filtration

An essential part of the cleaning process involves maintaining the purity of the cleaning solution itself. Aqueous parts washers employ filtration systems to:
  • Particulate Removal. As contaminants like oils, dirt, and metal shavings are removed from parts, filters continuously trap and remove them. Filtration systems range from simple mesh screens to sophisticated multi-stage setups, ensuring the solution doesn’t redeposit debris onto cleaned parts.
  • Oil Skimmers (Optional). Many washers integrate oil/water separators, like skimming belts, to continuously remove floating oils and greases. This significantly extends the useful life of the cleaning solution, minimizing maintenance requirements and reducing waste generation.

#4 Rinsing & Drying

The final steps in aqueous parts washing focus on eliminating cleaning solution residue and ensuring proper drying:
  • Rinse Stages. Many automated washers include multiple rinsing stages. These progressive rinses use increasingly clean or purified water to fully remove any residual cleaning solution fully, ensuring no chemical residue remains that could interfere with downstream processes or the part’s final use.
  • Drying. Thorough drying is critical to prevent flash rusting on metal parts or the formation of contamination spots. Common drying methods include:
    • Forced Air. Heated air is blown over the parts to accelerate evaporation rapidly.
    • Heating. Directly heated components within the washer evaporate moisture from the part’s surface.

Aqueous Parts Washer Fluid: What Type of Fluid Do They Use?

Aqueous parts washers rely on water-based cleaning solutions instead of traditional solvent-based cleaners. These water-based fluids offer several advantages, including:

Understanding Aqueous Parts Washer Fluids

These fluids come in various formulations and concentrations to cater to diverse cleaning requirements. Here’s a breakdown of some key aspects:

Choosing the Right Fluid:

Selecting the most suitable aqueous parts washer fluid depends on several factors:

Remember: Always follow the manufacturer’s instructions for handling and using aqueous parts washer fluids.

By understanding the type of fluid used in aqueous parts washers and making informed choices based on your specific needs, you can ensure efficient and safe cleaning of your parts.

Additional Considerations:

Where to Buy:

You can purchase aqueous parts washer fluid from various sources:

The Role of Water Quality in Aqueous Parts Washers

The effectiveness of an aqueous parts washer is not solely dependent on its mechanical prowess but also on the quality of one of its most critical components: water. Hard water, often laden with minerals, can impede the cleaning process, leaving residues on parts and diminishing the performance of the washer.
Solutions like water softeners and conditioners are integral, ensuring that every drop of water contributes to a spotless clean.

Aqueous Washer Types & Their Application Strengths

Cabinet Washers

Immersion Washers

Rotary Drum Washers

Specialized Washers

Important Note: The cleaning solution chemistry always plays a critical role, regardless of the washer type. JenFab’s expertise in this area ensures selecting the proper detergents and additives to complement your selected equipment perfectly.

Considerations When Choosing an Aqueous Parts Washer

The decision about which aqueous parts washer to invest in goes beyond its core cleaning capabilities. To get the most out of your system, it’s vital to consider numerous factors. Begin by evaluating your size and capacity needs. Ensure the washer easily handles your largest parts and provides ample space for loading and movement within the cleaning chamber.
For maximum efficiency, assess whether your workflow benefits from batch cleaning, individual part washing, or a system designed for continuous, inline parts processing. Plan for potential growth in production volume or changes to part complexity, as these may impact your initial washer choice.

#1 Machine Compatibility

Equally important is material compatibility. The cleaning solution you choose must be formulated for the metals, plastics, or other materials present in your parts to prevent any damage. It’s crucial also to verify that the washer itself – the tank, internal components, seals, etc. – can withstand the chosen cleaning chemistry without deterioration.
The level of automation plays a significant role as well. Determine whether manual loading and unloading are feasible or if an automated washer would bring significant gains in productivity and labor savings. For processes with strict standards, automated washers, and programmable cycles ensure reliable, repeatable cleaning results.

#2 Environmental Regulations

Environmental regulations and your company’s sustainability goals deserve careful attention. Ensure your chosen system adheres to all local and federal environmental regulations regarding VOC emissions, wastewater discharge, and disposal.
Some industries, like healthcare and aerospace, face even stricter requirements. Even where not strictly mandated, choosing an aqueous system naturally aligns with environmentally responsible manufacturing practices.
Don’t overlook long-term operational costs. Compare upfront prices across systems, factoring in the cost of detergents, additives, and any wastewater treatment needed. Include utility usage (water, heat, electricity), labor savings associated with automation, and preventative maintenance.

Finding the Right Vendor

Finally, the right vendor brings invaluable support. Prioritize companies with reliable reputations and in-depth knowledge of industrial cleaning. Ensure they offer installation assistance, comprehensive warranties, easy access to spare parts, and the technical expertise to assist with everything from cleaning solution selection to future process optimization. Remember, it’s not just the washer but the expertise and ongoing support that guarantees the best investment for your business.